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Home/Cars/BMW/3 Series/E90/E91 (2005-2012)/how to diagnose a burning smell from my BMW 3 Series E90/E91 (2005-2012) transmission?

how to diagnose a burning smell from my BMW 3 Series E90/E91 (2005-2012) transmission?

BMW 3 Series E90/E91 (2005-2012)

Severity: mediumDifficulty: medium2-4 hours
3 min read
551 words

Problem Statement

## Problem Statement A burning smell emanating from the transmission area of a BMW 3 Series E90/E91 (2005-2012) indicates a potential issue with the transmission fluid, overheating, or internal compon

Repair Time
2-4 hours

Safety Warnings

  • ⚠Safety Warnings:**
  • ⚠Disconnect battery before working on electrical components.
  • ⚠Allow engine to cool before opening the transmission.

Symptoms

  • •Burning odor, particularly noticeable after driving
  • •Transmission slipping or erratic shifting
  • •Fluid leaks under the vehicle
  • •Overheating warning light illuminated
  • •Unusual noises (grinding, whining) from the transmission area

Diagnostic Steps

  1. 1Visual Inspection**: Check for any visible fluid leaks around the transmission pan, lines, and cooler.
  2. 2Check Transmission Fluid Level**: Use the dipstick or fill plug to verify the fluid level; low fluid could indicate a leak.
  3. 3Inspect Fluid Condition**: Examine the quality of the transmission fluid; it should be a reddish color and free of debris. Burnt fluid will have a dark color and a burnt smell.
  4. 4Scan for Error Codes**: Use an OBD-II scanner to check for any transmission-related error codes that could indicate faults.
  5. 5Monitor Transmission Temperature**: Use a temperature gauge to ensure the transmission is operating within the manufacturer’s specified temperature range.
  6. 6Drive Test**: Conduct a short drive to recreate the symptoms while observing for slipping or abnormal behavior.

Solution

Solution

1. Preparation

  • Tools Required: Socket set, OBD-II scanner, transmission fluid pump, drain pan.
  • Safety Warnings: Allow the engine to cool before working on the transmission. Ensure the vehicle is on a level surface and securely supported.

2. Replace Transmission Fluid

  1. Drain Old Fluid:
    • Place a drain pan under the transmission pan.
    • Remove the transmission pan bolts and carefully lower the pan to drain the fluid.
  2. Inspect and Clean Pan:
    • Clean the transmission pan and remove any debris or sludge. Inspect the pan for damage.
  3. Replace Filter (if applicable):
    • Remove the old filter and install a new transmission filter. Ensure it is seated properly.
  4. Reinstall Pan:
    • Reinstall the transmission pan with a new gasket (if required) and torque the bolts to manufacturer specifications.
  5. Add New Fluid:
    • Use a transmission fluid pump to add new, manufacturer-recommended transmission fluid through the fill port.
    • Check the fluid level with the dipstick and adjust as necessary.

3. Inspect Transmission Components

  1. Check for Internal Damage:
    • If the burning smell persists, further disassembly may be required to inspect internal components such as clutches and bands for wear or damage.
    • Replace any damaged components as necessary.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • Socket set
  • OBD-II scanner
  • Transmission fluid pump
  • Drain pan

Parts Required

  • Transmission fluid (manufacturer-recommended type)
  • Transmission pan gasket
  • Transmission filter (if applicable)

Additional Information

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

4 items

Parts

3 items

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