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Home/Cars/BMW/3 Series/E90/E91 (2005-2012)/how to diagnose BMW 3 Series E90/E91 (2005-2012) with P0302 misfire code

how to diagnose BMW 3 Series E90/E91 (2005-2012) with P0302 misfire code

BMW 3 Series E90/E91 (2005-2012)

Severity: mediumDifficulty: mediumError Code: P03022-4 hours
3 min read
559 words

Problem Statement

## Problem Statement The vehicle, a BMW 3 Series E90/E91 (2005-2012), is experiencing a misfire indicating a P0302 code, which points to a misfire detected in cylinder 2.

Error Code
P0302
Repair Time
2-4 hours

Safety Warnings

  • ⚠Safety Warnings:**
  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before opening the fuel system.

Symptoms

  • •Check engine light illuminated
  • •Rough idle when the engine is running
  • •Decreased engine performance
  • •Increased fuel consumption
  • •Possible engine vibration
  • •Unusual exhaust emissions

Diagnostic Steps

  1. 1Scan the vehicle's OBD-II system using a scanner to confirm the P0302 code and check for any additional codes.
  2. 2Inspect the ignition system components for cylinder 2, including the spark plug, ignition coil, and wiring.
  3. 3Perform a visual inspection of the fuel injector for cylinder 2 to check for clogs or electrical issues.
  4. 4Conduct a compression test on cylinder 2 to evaluate the mechanical condition of the engine.
  5. 5Check the fuel pressure to ensure that it meets the specifications for the engine.
  6. 6Test the fuel injector operation using a multimeter or noid light.

Solution

Solution

1. Preparation

  • Tools Required: OBD-II scanner, socket set, multimeter, compression tester, torque wrench
  • Disconnect the negative battery terminal to ensure safety.
  • Allow the engine to cool before beginning work.

2. Inspect and Replace Ignition Components

  • Sub-steps:
    1. Remove the engine cover if applicable.
    2. Disconnect the ignition coil connector for cylinder 2.
    3. Remove the ignition coil from cylinder 2 using the socket set.
    4. Inspect the spark plug for wear or damage; replace if necessary.
    5. Install a new spark plug (gap to manufacturer's specifications).
    6. Reinstall the ignition coil and reconnect the connector.

3. Examine Fuel Injector

  • Sub-steps:
    1. Remove the fuel rail if necessary to access the fuel injector for cylinder 2.
    2. Disconnect the fuel injector connector.
    3. Inspect the injector for clogs or electrical failure.
    4. If faulty, replace the fuel injector with a new one.
    5. Reinstall the fuel rail and reconnect all connections.

4. Compression Test

  • Sub-steps:
    1. Remove the spark plug from cylinder 2.
    2. Insert the compression tester into the spark plug hole.
    3. Crank the engine for a few seconds and record the compression reading.
    4. Compare the reading with the manufacturer's specifications.
    5. If low, further diagnose potential issues such as valve or head gasket problems.

5. Final Assembly

  • Sub-steps:
    1. Reinstall all components removed during the inspection.
    2. Reconnect the negative battery terminal.
    3. Start the engine and allow it to reach operating temperature.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • Disconnect the negative battery terminal to ensure safety.
  • Allow the engine to cool before beginning work.

Parts Required

  • Spark plug (specific to engine type)
  • Ignition coil (if faulty)
  • Fuel injector (if faulty)

Additional Information

Error CodeP0302
Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

2 items

Parts

3 items

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