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Home/Cars/BMW/3 Series/E90/E91 (2005-2012)/how to fix P0301 misfire code in BMW 3 Series E90/E91 (2005-2012)

how to fix P0301 misfire code in BMW 3 Series E90/E91 (2005-2012)

BMW 3 Series E90/E91 (2005-2012)

Severity: mediumDifficulty: mediumError Code: P03012-4 hours
4 min read
653 words

Problem Statement

## Problem Statement The vehicle is exhibiting a P0301 trouble code, indicating a cylinder 1 misfire in a BMW 3 Series E90/E91 (2005-2012). This misfire can lead to rough engine performance and potent

Error Code
P0301
Repair Time
2-4 hours

Safety Warnings

  • ⚠Safety Warnings:**
  • ⚠Disconnect the battery before working on electrical components.
  • ⚠Relieve fuel pressure before servicing the fuel system.

Symptoms

  • •Check engine light illuminated
  • •Rough idle at startup
  • •Engine stalling or hesitation during acceleration
  • •Decreased fuel economy
  • •Increased exhaust emissions

Diagnostic Steps

  1. 1Scan the vehicle’s OBD-II system to confirm the P0301 code and check for any related codes.
  2. 2Inspect the spark plug in cylinder 1 for wear, damage, or fouling.
  3. 3Check the ignition coil for cylinder 1 for proper function.
  4. 4Perform a compression test on cylinder 1 to check for mechanical issues.
  5. 5Examine fuel injector operation for cylinder 1 to ensure it is delivering fuel correctly.
  6. 6Inspect vacuum lines and intake manifold for leaks that could impact cylinder performance.

Solution

Solution

1. Preparation

  • Gather tools and parts before starting the repair.
  • Disconnect the negative battery terminal to prevent electrical shock.
  • Allow the engine to cool down completely.

2. Replace Spark Plug

  • Tools Required: Spark plug socket, ratchet, torque wrench, dielectric grease.
  • Remove the engine cover if applicable.
  • Disconnect the ignition coil connector for cylinder 1.
  • Remove the ignition coil by unscrewing the retaining bolt and gently pulling it out.
  • Remove the spark plug using the spark plug socket.
  • Inspect the old spark plug; if it shows signs of damage, replace it with a new one.
  • Apply a small amount of dielectric grease to the new spark plug’s threads.
  • Install the new spark plug and torque it to the manufacturer’s specification (typically around 18-22 ft-lbs).
  • Reinstall the ignition coil and secure it in place.
  • Reconnect the ignition coil connector.

3. Replace Ignition Coil (if necessary)

  • If the ignition coil was found faulty during diagnostics, replace it.
  • Tools Required: Same as above.
  • Remove the faulty ignition coil as described in the previous step.
  • Install the new ignition coil and ensure it is seated properly.
  • Reconnect the coil connector.

4. Clean or Replace Fuel Injector (if necessary)

  • If the fuel injector was assessed to be clogged or malfunctioning, remove and clean or replace it.
  • Tools Required: Injector removal tool, fuel line tool, cleaning solvent or new injector.
  • Relieve fuel pressure from the system before disconnecting fuel lines.
  • Disconnect the fuel line and electrical connector from the injector.
  • Remove the injector from the rail.
  • Clean the injector with an appropriate cleaning solution or replace it with a new injector.
  • Reinstall the injector and reconnect fuel lines and electrical connectors.

5. Reassemble and Inspect

  • Reassemble any components removed during the repair.
  • Reconnect the negative battery terminal.
  • Start the engine and check for smooth operation.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • Remove the engine cover if applicable.
  • Disconnect the ignition coil connector for cylinder 1.
  • Remove the ignition coil by unscrewing the retaining bolt and gently pulling it out.
  • Remove the spark plug using the spark plug socket.
  • Inspect the old spark plug; if it shows signs of damage, replace it with a new one.
  • Apply a small amount of dielectric grease to the new spark plug’s threads.
  • Reinstall the ignition coil and secure it in place.
  • Reconnect the ignition coil connector.

Parts Required

  • Spark plug for cylinder 1
  • Ignition coil for cylinder 1 (if needed)
  • Fuel injector for cylinder 1 (if needed)

Additional Information

Error CodeP0301
Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

8 items

Parts

3 items

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