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Home/Cars/BMW/3 Series/E90/E91 (2005-2012)/how to fix P0302 cylinder 2 misfire code on BMW 3 Series E90/E91 (2005-2012)

how to fix P0302 cylinder 2 misfire code on BMW 3 Series E90/E91 (2005-2012)

BMW 3 Series E90/E91 (2005-2012)

Severity: mediumDifficulty: mediumError Code: P03022-4 hours
4 min read
610 words

Problem Statement

## Problem Statement The vehicle is experiencing a P0302 trouble code, indicating a misfire detected in cylinder 2 on a BMW 3 Series E90/E91 (2005-2012).

Error Code
P0302
Repair Time
2-4 hours

Safety Warnings

  • ⚠Safety Warnings:**
  • ⚠Disconnect the battery before working on electrical components.
  • ⚠Allow the engine to cool before beginning repairs.

Symptoms

  • •Check engine light illuminated
  • •Rough idle or uneven engine operation
  • •Loss of power during acceleration
  • •Decreased fuel efficiency
  • •Engine stalling or hesitation

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0302 and check for any additional codes.
  2. 2Inspect the spark plug in cylinder 2 for wear, damage, or improper gap.
  3. 3Check the ignition coil for cylinder 2 by swapping it with a known good coil to see if the misfire follows the coil.
  4. 4Test the fuel injector for cylinder 2 to confirm it is operating correctly (ensure proper voltage and resistance).
  5. 5Perform a compression test on cylinder 2 to verify engine health and confirm no internal mechanical issues.
  6. 6Inspect for vacuum leaks around the intake manifold and throttle body that could affect cylinder performance.

Solution

Solution

1. Preparation

  • Gather tools and parts needed for the repair.
  • Disconnect the negative battery terminal to prevent electrical shorts.
  • Allow the engine to cool down before starting the work.

2. Replace Spark Plug

  • Tools Required: Socket set, torque wrench, gap gauge.
  • Remove the ignition coil covering to access the spark plug.
  • Unclip and remove the ignition coil from cylinder 2.
  • Using a socket, carefully remove the spark plug.
  • Inspect the old spark plug for signs of wear or fouling.
  • If necessary, install a new spark plug, ensuring it is gapped correctly to manufacturer specifications (typically 0.032-0.036 inches).
  • Torque the spark plug to the manufacturer's specifications (usually about 18-22 ft-lbs).

3. Replace Ignition Coil (if applicable)

  • If the ignition coil was found faulty in diagnostics, replace it.
  • Tools Required: Socket set.
  • Remove the old ignition coil and install the new one.
  • Ensure it is seated properly and reattach any clips.

4. Clean or Replace Fuel Injector (if applicable)

  • If the fuel injector is faulty, it may need cleaning or replacement.
  • Tools Required: Fuel injector cleaning kit or replacement injector.
  • Remove the fuel rail to access the injector.
  • If cleaning, use the cleaning kit per the manufacturer's instructions.
  • If replacing, install the new injector ensuring it is seated correctly in the rail.

5. Verify Compression

  • If compression is low, further diagnosis may be needed on engine internals.
  • Tools Required: Compression tester.
  • Remove the spark plug and insert the compression tester into cylinder 2.
  • Crank the engine and observe the reading. It should match manufacturer specifications (typically around 150-200 psi).

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • Remove the ignition coil covering to access the spark plug.
  • Unclip and remove the ignition coil from cylinder 2.
  • Using a socket, carefully remove the spark plug.
  • Inspect the old spark plug for signs of wear or fouling.
  • Torque the spark plug to the manufacturer's specifications (usually about 18-22 ft-lbs).

Parts Required

  • Spark plug (specific to engine model)
  • Ignition coil (if faulty)
  • Fuel injector (if faulty)

Additional Information

Error CodeP0302
Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

3 items

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