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Home/Cars/BMW/3 Series/E90/E91 (2005-2012)/my BMW 3 Series E90/E91 (2005-2012) has a knocking noise from the engine what is it

my BMW 3 Series E90/E91 (2005-2012) has a knocking noise from the engine what is it

BMW 3 Series E90/E91 (2005-2012)

Severity: mediumDifficulty: medium2-4 hours
3 min read
565 words

Problem Statement

## Problem Statement The BMW 3 Series E90/E91 (2005-2012) is experiencing a knocking noise emanating from the engine.

Repair Time
2-4 hours

Safety Warnings

  • ⚠Safety Warnings:**
  • ⚠Disconnect battery before working on electrical systems.
  • ⚠Allow engine to cool before opening the oil drain plug.

Symptoms

  • •Knocking or tapping noise from the engine, particularly at idle or under load
  • •Decreased engine performance or power
  • •Engine misfires or rough running
  • •Increased oil consumption
  • •Engine warning light illuminated on the dashboard

Diagnostic Steps

  1. 1Scan for error codes using OBD-II scanner** to check for any stored diagnostic trouble codes (DTCs).
  2. 2Inspect engine oil level and condition** to ensure proper lubrication.
  3. 3Listen for the noise using a mechanic's stethoscope** to pinpoint the source (e.g., rod knock vs. valve noise).
  4. 4Check for loose bolts or components** in the engine assembly (e.g., intake manifold, timing cover).
  5. 5Perform a compression test** to evaluate the health of the engine cylinders.
  6. 6Inspect the timing chain/belt** for wear or misalignment if applicable.

Solution

Solution

1. Preparation

  • Gather tools and parts: Ensure that you have the necessary tools such as a socket set, torque wrench, and oil filter wrench.
  • Disconnect the battery: Always disconnect the negative terminal to prevent electrical shorts.

2. Inspect and Replace Engine Oil

  • Drain the old oil:
    • Position a drain pan under the oil pan.
    • Remove the drain plug and allow the oil to completely drain.
  • Replace the oil filter:
    • Use an oil filter wrench to remove the old filter.
    • Apply a small amount of new oil to the rubber seal of the new filter before installing.
    • Install the new filter and tighten it by hand.
  • Add new engine oil:
    • Replace the drain plug and tighten it to the manufacturer's torque specification (usually around 25-30 ft-lbs).
    • Fill the engine with the recommended type and amount of engine oil (refer to the owner’s manual, typically 5W-30 or 0W-40).

3. Inspect Engine Components

  • Check for worn or damaged components:
    • Remove the valve cover to inspect the valvetrain for wear or damage.
    • Look for signs of damage on rocker arms or lifters.
  • Replace any worn components:
    • If any parts are found to be damaged (e.g., lifters, timing chain), replace them accordingly.

4. Test Drive

  • Reassemble everything: Ensure all components are reinstalled correctly.
  • Reconnect the battery and start the engine.
  • Perform a test drive to check if the knocking noise persists under various driving conditions.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Socket set
  • Torque wrench
  • Oil filter wrench
  • Mechanic's stethoscope

Parts Required

  • Engine oil (5W-30 or 0W-40)
  • Oil filter
  • Any necessary gaskets or seals (if replacing components)

Additional Information

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

3 items

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