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Home/Cars/BMW/3 Series/E90/E91 (2005-2012)/my BMW 3 Series E90/E91 (2005-2012) won't start and just clicks what should I do

my BMW 3 Series E90/E91 (2005-2012) won't start and just clicks what should I do

BMW 3 Series E90/E91 (2005-2012)

Severity: mediumDifficulty: medium1-3 hours
3 min read
507 words

Problem Statement

## Problem Statement The BMW 3 Series E90/E91 (2005-2012) is experiencing a no-start condition characterized by a clicking sound when attempting to start the engine.

Repair Time
1-3 hours

Safety Warnings

  • ⚠Safety Warnings:**
  • ⚠Disconnect the battery before working on electrical components to avoid shock or short circuits.
  • ⚠Ensure the engine is cool before attempting to work near it.

Symptoms

  • •Clicking noise when the ignition is turned on
  • •No engine cranking or turning over
  • •Dashboard lights dimming when attempting to start
  • •Battery warning light illuminated
  • •Potentially slow or weak cranking if attempted multiple times

Diagnostic Steps

  1. 1Check the battery voltage using a multimeter; it should be above 12.4 volts for a healthy battery.
  2. 2Inspect battery terminals for corrosion or loose connections.
  3. 3Test the battery with a load tester to verify its condition under load.
  4. 4Check the starter relay and fuses related to the starting system.
  5. 5Inspect the starter motor for any visible damage or loose connections.
  6. 6Attempt to jump-start the vehicle to rule out a weak battery.

Solution

Solution

1. Preparation

  • Tools Required:
    • Multimeter
    • Load tester
    • Wrench set
    • Screwdrivers
  • Disconnect the negative terminal of the battery to ensure safety while working on the electrical system.

2. Battery Replacement (if necessary)

  • Sub-steps:
    1. Remove the battery hold-down bracket using a socket wrench.
    2. Carefully lift the old battery out of the tray.
    3. Place the new battery in the tray, ensuring the terminals are positioned correctly.
    4. Reattach the hold-down bracket and secure it tightly.
    5. Connect the positive terminal first, followed by the negative terminal.

3. Starter Motor Inspection

  • Sub-steps:
    1. Locate the starter motor (generally mounted on the engine block near the transmission).
    2. Disconnect the electrical connector from the starter motor.
    3. Use a wrench to remove the bolts securing the starter motor.
    4. Carefully remove the starter motor and inspect it for signs of damage or wear.
    5. If the starter is faulty, replace it with a new or refurbished unit.

4. Testing and Reinstallation

  • Sub-steps:
    1. Reinstall the starter motor and secure it with bolts, tightening to the manufacturer’s specifications.
    2. Reconnect the electrical connector to the starter motor.
    3. Reconnect the negative terminal of the battery.
    4. Attempt to start the vehicle and observe for any clicking sounds.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • Multimeter
  • Load tester
  • Wrench set
  • Screwdrivers

Parts Required

  • New battery (if replacement is necessary)
  • Starter motor (if faulty)

Additional Information

Repair Time

1-3 hours

Difficulty

medium

Severity

medium

Tools

4 items

Parts

2 items

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