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Home/Cars/BMW/3 Series/E90/E91 (2005-2012)/why does my BMW 3 Series E90/E91 (2005-2012) emit white smoke from the exhaust?

why does my BMW 3 Series E90/E91 (2005-2012) emit white smoke from the exhaust?

BMW 3 Series E90/E91 (2005-2012)

Severity: mediumDifficulty: medium4-8 hours
3 min read
548 words

Problem Statement

## Problem Statement The BMW 3 Series E90/E91 (2005-2012) is emitting white smoke from the exhaust, indicating a potential issue with the engine or fuel system.

Repair Time
4-8 hours

Safety Warnings

  • ⚠Safety Warnings:**
  • ⚠Disconnect battery before working on electrical systems.
  • ⚠Allow engine to cool before opening radiator or working on engine components.

Symptoms

  • •White smoke from the exhaust, especially during startup
  • •Sweet smell of the exhaust fumes (indicative of coolant)
  • •Engine overheating or fluctuating temperature gauge
  • •Loss of coolant with no visible leaks
  • •Possible rough idle or decreased engine performance

Diagnostic Steps

  1. 1Scan for error codes** using an OBD-II scanner to identify any logged issues.
  2. 2Inspect coolant levels** in the reservoir to check for significant loss.
  3. 3Check for oil contamination** in the coolant or coolant in the oil (milkiness).
  4. 4Conduct a compression test** on the cylinders to assess engine integrity.
  5. 5Perform a leak-down test** to check for head gasket failure or valve seal issues.
  6. 6Inspect the intake and exhaust systems** for signs of coolant leaks.

Solution

Solution

1. Preparation

  • Tools Required: OBD-II scanner, coolant recovery system, compression tester, leak-down tester, basic hand tools.
  • Ensure the engine is cool before starting work. Disconnect the battery to prevent electrical hazards.

2. Head Gasket Replacement

  • Step 1: Remove Engine Components

    • Disconnect the battery.
    • Remove any engine covers and intake components to access the cylinder head.
  • Step 2: Drain Coolant and Oil

    • Drain the coolant from the radiator and engine block.
    • Drain the engine oil from the oil pan.
  • Step 3: Remove Cylinder Head

    • Unbolt the cylinder head following the manufacturer's torque sequence.
    • Carefully lift the cylinder head off the engine block.
  • Step 4: Inspect and Clean Surfaces

    • Inspect the cylinder head and engine block for warping or cracks.
    • Clean the mating surfaces to remove old gasket material.
  • Step 5: Install New Head Gasket

    • Place the new head gasket on the engine block.
    • Position the cylinder head back onto the engine.
  • Step 6: Torque Cylinder Head

    • Using a torque wrench, follow the manufacturer's specifications for head bolt torque sequence and values.
  • Step 7: Reassemble Components

    • Reinstall any removed components, including the intake and exhaust systems.
    • Refill the engine with fresh oil and coolant.

3. Additional Solutions (if applicable)

  • If the issue is related to a cracked engine block or faulty turbocharger (if equipped), replace or repair those components accordingly.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • coolant recovery system
  • compression tester
  • leak-down tester
  • basic hand tools.

Parts Required

  • New head gasket
  • Cylinder head bolts (if applicable)
  • Engine oil
  • Coolant

Additional Information

Repair Time

4-8 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

4 items

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