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how do I fix the fuel gauge not working in Ford Explorer Fifth Generation (2011-2019)? - Ford Explorer
Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how do I fix the fuel gauge not working in Ford Explorer Fifth Generation (2011-2019)?

how do I fix the fuel gauge not working in Ford Explorer Fifth Generation (2011-2019)?

Ford Explorer Fifth Generation (2011-2019)

Error Codes
2-4 hours
Time
medium
Difficulty
medium
Severity
Navigation
ProblemSymptomsDiagnosisSolution
ProblemSymptomsDiagnosisSolution
3 min read
504 words

Problem Statement

Learn how to diagnose and fix the fuel gauge not working in Ford Explorer 2011-2019. Step-by-step guide with diagnostic procedures and repair instructions.

Affected Component
Fuel System
Estimated Time
2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

  • •Disconnect the battery before working on electrical systems
  • •Allow the fuel system to depressurize before removing any components

Symptoms

  • •Fuel gauge remains at 'Empty' despite having fuel in the tank
  • •Intermittent fuel gauge reading fluctuations
  • •Check engine light may be illuminated
  • •Fuel level warning light does not activate when low on fuel
  • •Possible erratic behavior of the trip computer related to fuel consumption

Diagnostic Steps

  1. 1
  2. 2
  3. 3
  4. 4
  5. 5

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

  • ✓Test the affected component to ensure it functions correctly
  • ✓Check for any error codes or warning lights
  • ✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • •OBD-II scanner
  • •Socket set
  • •Screwdrivers
  • •Multimeter
  • •Safety glasses

Parts Required

  • •Fuel sending unit (if replacement is necessary)
  • •Fuel gauge fuse (if blown)

Additional Information

Affected Component
Fuel System
Estimated Time
2-4 hours
Difficulty
medium
Severity
medium
Tools Required
5 items
Parts Required
2 items

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Solution
1. Preparation
  • Gather necessary tools and parts.
  • Disconnect the negative battery terminal to ensure safety while working on electrical components.
2. Access the Fuel Sending Unit
  • Tools Required: Socket set, screwdrivers, safety glasses.
  • Remove the rear seat or access panel to expose the fuel tank area (if applicable).
  • If necessary, remove the fuel tank shield or cover to access the fuel tank.
3. Remove the Fuel Sending Unit
  • Disconnect the electrical connector from the fuel sending unit.
  • Remove any retaining screws or clips holding the sending unit in place.
  • Carefully lift the fuel sending unit out of the tank, taking care not to damage the float arm.
4. Inspect and Test the Fuel Sending Unit
  • Tools Required: Multimeter.
  • Check the resistance of the fuel sending unit. It should vary as the float moves; typical resistance values are between 0-90 ohms.
  • If the resistance is not within specifications, replace the fuel sending unit.
5. Reassemble and Test
  • Install the new or repaired fuel sending unit back into the tank.
  • Reconnect the electrical connector and any retaining screws or clips.
  • Reinstall the fuel tank shield or cover and the rear seat.
  • Reconnect the negative battery terminal.