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Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix P0420 code in Ford Explorer Fifth Generation (2011-2019)

how to fix P0420 code in Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
524 words

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Ford Explorer (2011-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before opening the exhaust system.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Reduced engine power
  • •Unusual exhaust odors (e.g., sulfur smell)
  • •Failed emissions test

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm the P0420 code.
  2. 2Inspect the exhaust system for any visible leaks or damage.
  3. 3Check the oxygen sensors (upstream and downstream) for proper operation.
  4. 4Measure the voltage output of the upstream and downstream oxygen sensors with a multimeter.
  5. 5Inspect the catalytic converter for physical damage or excessive carbon buildup.
  6. 6Check for any exhaust leaks before the catalytic converter.

Solution

Solution

1. Preparation

  • Gather tools and parts needed for the repair.
  • Disconnect the negative battery terminal to ensure safety.
  • Allow the vehicle to cool down before starting work.

2. Inspect and Replace Oxygen Sensors

  1. Remove the upstream oxygen sensor:
    • Use an oxygen sensor socket or wrench.
    • Disconnect the electrical connector.
  2. Install the new upstream oxygen sensor:
    • Thread it into the exhaust manifold and tighten to manufacturer specifications (usually 30-40 lb-ft).
    • Reconnect the electrical connector.
  3. Remove the downstream oxygen sensor:
    • Follow the same procedure as above.
  4. Install the new downstream oxygen sensor:
    • Torque to specifications.
    • Reconnect the electrical connector.

3. Inspect and Replace Catalytic Converter (if necessary)

  1. Remove the old catalytic converter:
    • Disconnect the exhaust pipes using a socket set and wrench.
    • Unbolt any brackets or hangers holding the converter in place.
  2. Inspect the exhaust system:
    • Make sure there are no leaks or blockages.
  3. Install the new catalytic converter:
    • Align it with the exhaust pipes and secure it with bolts and brackets.
    • Apply exhaust sealant if necessary to ensure a proper seal.

4. Reset the Engine Control Module (ECM)

  1. Reconnect the battery:
    • Reattach the negative terminal.
  2. Use an OBD-II scanner:
    • Clear the P0420 code from the ECM.
  3. Start the engine:
    • Let it idle for a few minutes to ensure proper operation.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Oxygen sensor socket
  • Socket set
  • Wrench set
  • Torque wrench
  • Multimeter
  • Exhaust sealant (if needed)

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter (if required)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

7 items

Parts

3 items

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