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Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix P0420 code on a Ford Explorer Fifth Generation (2011-2019)

how to fix P0420 code on a Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
567 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter issues in Ford Explorer (2011-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect battery before working on electrical systems.
  • ⚠Allow the engine to cool before working on the exhaust components to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Poor acceleration or power loss
  • •Sulfur smell from the exhaust
  • •Failed emissions test
  • •Unusual exhaust noise

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 and check for any related codes.
  2. 2Inspect the exhaust system for visible leaks or damage, especially around the catalytic converter.
  3. 3Check the oxygen sensors’ operation using a multimeter, ensuring they are functioning within specifications.
  4. 4Measure the temperature differences between the inlet and outlet of the catalytic converter to assess its efficiency.
  5. 5Verify the integrity of the exhaust system, including mounting and hangers, to ensure proper alignment and support.
  6. 6Inspect the engine for any underlying issues such as misfires or fuel delivery problems that could affect catalytic converter performance.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Disconnect the vehicle battery to prevent electrical shorts.
  • Raise the vehicle using a jack and secure it with jack stands for safety.

2. Inspect and Replace Oxygen Sensors

  • Locate the upstream and downstream oxygen sensors on the exhaust system.
  • Using a socket wrench, carefully remove the sensors.
  • Inspect the sensors for damage, carbon buildup, or corrosion.
  • If faulty, replace with new sensors (ensure they are the correct type for your vehicle).
  • Reconnect the wiring harness to the new sensors.

3. Inspect and Replace the Catalytic Converter

  • If the catalytic converter is determined to be faulty, begin by removing any components obstructing access, such as heat shields or exhaust hangers.
  • Using a socket set, unbolt the catalytic converter from the exhaust manifold and exhaust pipe.
  • Replace with a new catalytic converter, ensuring it is compatible with the vehicle's specifications.
  • Torque the bolts to the manufacturer’s specifications (typically around 25-30 lb-ft).
  • Reinstall any previously removed heat shields or components.

4. Reconnect Battery and Clear Codes

  • Reconnect the negative terminal of the battery.
  • Use an OBD-II scanner to clear the P0420 code from the system.
  • Start the vehicle and allow it to reach operating temperature.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Socket set
  • Multimeter
  • Torque wrench
  • Jack and jack stands

Parts Required

  • Oxygen sensors (upstream and downstream)
  • Catalytic converter (if faulty)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

2 items

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