FAULTBASE
NEWSASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix P0420 code on my Ford Explorer Fifth Generation (2011-2019)

how to fix P0420 code on my Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
529 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Ford Explorer (2011-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool before handling components to prevent burns.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Poor engine performance or hesitation during acceleration
  • •Failed emissions test
  • •Sulfur smell from exhaust

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm the P0420 code and check for any additional codes.
  2. 2Inspect the catalytic converter visually for any signs of damage or physical blockage.
  3. 3Check the exhaust system for leaks, especially before the catalytic converter.
  4. 4Test the oxygen sensors using a multimeter to ensure they are functioning correctly.
  5. 5Verify the fuel trim readings with a scanner to check for signs of an overly rich or lean condition.
  6. 6Inspect the engine for any vacuum leaks that may affect the air-fuel ratio.

Solution

Solution

1. Preparation

  • Gather tools and parts required for the repair.
  • Disconnect the battery to ensure safety while working on the electrical components.

2. Inspect and Replace Faulty Components

  1. Oxygen Sensor Replacement (if faulty)

    • Locate the upstream and downstream oxygen sensors.
    • Use an oxygen sensor socket to remove the faulty sensor(s).
    • Install the new oxygen sensors and torque them to the manufacturer’s specifications (usually around 30 ft-lbs).
  2. Catalytic Converter Replacement (if necessary)

    • Raise the vehicle and secure it on jack stands.
    • Remove any heat shields or brackets obstructing access to the catalytic converter.
    • Disconnect the exhaust pipes from the catalytic converter by removing the bolts using a socket set.
    • Remove the catalytic converter and inspect the gaskets; replace if damaged.
    • Install the new catalytic converter and secure it with new gaskets.
    • Torque the exhaust bolts to the manufacturer’s specifications (usually around 40-50 ft-lbs).
  3. Repair Exhaust Leaks (if found)

    • Locate the source of any leaks in the exhaust system.
    • Use exhaust pipe sealant or replace damaged sections of the exhaust pipe.

3. Final Checks

  • Reconnect the battery and start the vehicle.
  • Allow the engine to reach operating temperature.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Oxygen sensor socket
  • Socket set
  • Torque wrench
  • Exhaust pipe sealant

Parts Required

  • Oxygen sensors (if faulty)
  • Catalytic converter (if necessary)
  • Exhaust gaskets (if damaged)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

3 items

Related Faults

Discover similar issues

  1. my Ford Explorer makes a strange burning smell when I turn on the AC, what could it be?

    Learn how to diagnose and fix a burning smell when activating AC in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructio...

    Component:HVAC
    Symptoms
    • •Burning smell from the vents
    • •AC not cooling effectively
    • +{count} more
  2. why is my Ford Explorer making a clicking noise when I turn on the AC?

    Learn how to diagnose and fix a clicking noise when the AC is engaged in a Ford Explorer. Step-by-step guide with symptoms and solutions.

    Component:HVAC
    Symptoms
    • •Clicking sound from the dashboard or engine compartment when AC is engaged
    • •Reduced cooling performance from the AC system
    • +{count} more
  3. my Ford Explorer makes a rattling noise when I accelerate, what's wrong?

    Learn how to diagnose and fix a rattling noise during acceleration in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instruct...

    Component:Exhaust System
    Symptoms
    • •Rattling noise during acceleration
    • •Possible loss of power or acceleration performance
    • +{count} more
  4. why is my Ford Explorer making a hissing noise after turning off the engine

    Learn how to diagnose and fix the hissing noise after engine shutdown in Ford Explorer. Step-by-step guide with symptoms, diagnostic steps, and repair...

    Component:Cooling System
    Symptoms
    • •Hissing sound coming from the engine compartment post engine shutdown
    • •Engine overheating during operation
    • +{count} more
  5. my Ford Explorer makes a hissing noise when I accelerate what does it mean

    Learn how to diagnose and fix the hissing noise during acceleration in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instruc...

    Component:Engine
    Symptoms
    • •Hissing noise during acceleration
    • •Decreased engine performance
    • +{count} more
  6. my Ford Explorer makes a knocking noise when I accelerate, what could it be

    Learn how to diagnose and fix knocking noise during acceleration in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructio...

    Component:Engine
    Symptoms
    • •Knocking noise audible during acceleration
    • •Possible loss of power or sluggish performance
    • +{count} more

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation