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Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix P0420 code on my Ford Explorer Fifth Generation (2011-2019)

how to fix P0420 code on my Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
555 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Ford Explorer (2011-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust components to cool before handling to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Poor acceleration or loss of power
  • •Decreased fuel efficiency
  • •Unusual exhaust odors (e.g., sulfur smell)
  • •Failed emissions test

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm the presence of the P0420 code.
  2. 2Inspect the exhaust system visually for any signs of damage or leaks.
  3. 3Check the oxygen sensors' operation using a multimeter to ensure they are functioning correctly.
  4. 4Verify proper fuel trim values using a scan tool to rule out fuel delivery issues.
  5. 5Perform a pressure test of the catalytic converter to check for blockages.
  6. 6Inspect the wiring and connectors related to the oxygen sensors for damage or corrosion.

Solution

Solution

1. Preparation

  • Gather tools and parts needed for the repair.
  • Disconnect the negative battery terminal to prevent any electrical issues.
  • Allow the exhaust system to cool down before starting work.

2. Inspect and Replace Oxygen Sensors

  1. Locate Oxygen Sensors: Identify the upstream (pre-catalytic converter) and downstream (post-catalytic converter) oxygen sensors.
  2. Remove Oxygen Sensors:
    • Use an oxygen sensor socket to carefully unscrew the sensors from the exhaust pipes.
    • Be cautious of the wiring harness connected to the sensors.
  3. Install New Oxygen Sensors:
    • Apply anti-seize compound to the threads (if not pre-applied).
    • Screw in the new sensors and tighten them to the manufacturer's specifications (usually around 30 lb-ft).
  4. Reconnect Wiring: Ensure to securely connect the wiring harness to the new sensors.

3. Inspect and Replace Catalytic Converter (if necessary)

  1. Examine Catalytic Converter: Check for physical damage, rust, or signs of overheating.
  2. Remove Exhaust Components:
    • Use a socket set to remove the bolts securing the catalytic converter to the exhaust manifold and the exhaust pipe.
    • Carefully detach any hangers or brackets.
  3. Install New Catalytic Converter:
    • Position the new catalytic converter in place.
    • Secure it with new gaskets and bolts, ensuring to torque to manufacturer specifications.
  4. Reinstall Exhaust Components: Reconnect all components removed during disassembly.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Oxygen sensor socket
  • Socket set
  • Torque wrench
  • Multimeter

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter (if replacement is needed)
  • Exhaust gaskets

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

4 items

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