FAULTBASE
NEWSASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix P0420 code on my Ford Explorer Fifth Generation (2011-2019)

how to fix P0420 code on my Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
587 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Ford Explorer (2011-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool before handling components to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Rough idle or stalling
  • •Decreased engine performance
  • •Poor fuel economy
  • •Increased emissions
  • •Unusual exhaust smell

Diagnostic Steps

  1. 1Scan the vehicle with an OBD-II scanner to confirm the P0420 code and check for any additional error codes.
  2. 2Inspect the exhaust system for any visible leaks or damage, particularly around the catalytic converter and oxygen sensors.
  3. 3Use a multimeter to test the voltage output of the upstream and downstream oxygen sensors.
  4. 4Monitor the fuel trims using a scan tool to see if they are within normal ranges.
  5. 5Check for any signs of contamination or physical damage to the catalytic converter.
  6. 6Inspect the wiring and connectors of the oxygen sensors for any signs of wear or corrosion.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Disconnect the battery to ensure safety.
  • Gather the vehicle's repair manual for specific torque specifications.

2. Inspect and Replace Oxygen Sensors

  1. Locate the Oxygen Sensors:

    • Identify the upstream (pre-catalytic converter) and downstream (post-catalytic converter) oxygen sensors.
  2. Remove the Oxygen Sensors:

    • Use an oxygen sensor socket to carefully unscrew the sensors from their locations.
    • Be cautious of exhaust heat; use gloves if necessary.
  3. Install New Oxygen Sensors:

    • Apply anti-seize compound to the threads of the new sensors if recommended.
    • Screw in the new sensors by hand, then tighten to the manufacturer's specifications (usually around 30 lb-ft).
    • Reconnect the electrical connectors securely.

3. Inspect and Replace Catalytic Converter (if necessary)

  1. Check the Catalytic Converter:

    • If the oxygen sensor replacement does not resolve the code, inspect the catalytic converter for damage or clogging.
  2. Remove the Catalytic Converter:

    • Loosen the exhaust clamps and remove the bolts securing the catalytic converter.
    • Carefully remove it from the exhaust system.
  3. Install New Catalytic Converter:

    • Position the new catalytic converter in place and secure it with bolts to the exhaust system.
    • Ensure all clamps are tight and there are no exhaust leaks.

4. Clear Codes and Test

  1. Reconnect the Battery:

    • Reconnect the battery terminals.
  2. Clear the Codes:

    • Use the OBD-II scanner to clear the P0420 code from the vehicle's computer.
  3. Test Drive:

    • Take the vehicle for a test drive to ensure the check engine light does not reappear and monitor for any symptoms.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Oxygen sensor socket
  • Wrench set
  • Torque wrench
  • Multimeter

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

3 items

Related Faults

Discover similar issues

  1. why is my Ford Explorer making a clunking noise when I accelerate

    Learn how to diagnose and fix clunking noise during acceleration in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructio...

    Component:Drivetrain
    Symptoms
    • •Clunking noise when accelerating
    • •Vibration felt in the steering wheel or floorboard
    • +{count} more
  2. how to change the oil in a Ford Explorer Fifth Generation (2011-2019)

    Learn how to change the oil in a 2011-2019 Ford Explorer. Step-by-step guide with diagnostic steps, tools required, and safety warnings.

    Component:Engine
    Symptoms
    • •Engine oil warning light illuminated
    • •Engine noise or knocking sounds
    • +{count} more
  3. why is my Ford Explorer making a grinding noise when braking

    Learn how to diagnose and fix grinding noise when braking in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Brakes
    Symptoms
    • •Grinding noise when applying brakes
    • •Decreased braking efficiency
    • +{count} more
  4. my Ford Explorer makes a whining noise when I accelerate what's wrong

    Learn how to diagnose and fix a whining noise during acceleration in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructi...

    Component:Transmission
    Symptoms
    • •Whining noise that increases with acceleration
    • •Possible loss of power during acceleration
    • +{count} more
  5. what does it mean if my Ford Explorer ABS light is on while driving

    Learn how to diagnose and fix the ABS light issue in your Ford Explorer. Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

    Component:Brakes
    Symptoms
    • •ABS warning light illuminated on the dashboard
    • •Reduced braking efficiency or longer stopping distances
    • +{count} more
  6. my Ford Explorer makes a popping noise when I turn on the heater, what could it be?

    Learn how to diagnose and fix popping noise when the heater is on in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructi...

    Component:HVAC
    Symptoms
    • •Popping noise when the heater is activated
    • •Possible fluctuations in cabin temperature
    • +{count} more

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation