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Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix the P0420 code in my Ford Explorer Fifth Generation (2011-2019)

how to fix the P0420 code in my Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
514 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Ford Explorer (2011-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect battery before working on electrical systems.
  • ⚠Allow the engine to cool before opening the exhaust system.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Poor engine performance or power loss
  • •Hissing or rattling noise from the exhaust
  • •Failed emissions test

Diagnostic Steps

  1. 1Scan the vehicle's computer with an OBD-II scanner to confirm the P0420 code and check for any additional codes.
  2. 2Inspect the exhaust system for leaks, especially before and after the catalytic converter.
  3. 3Check the oxygen sensors (upstream and downstream) for proper operation using a multimeter or scan tool.
  4. 4Measure the temperature difference between the inlet and outlet of the catalytic converter using a temperature probe.
  5. 5Inspect the catalytic converter visually for physical damage or clogging.
  6. 6Verify the fuel trim readings using a scan tool to ensure the engine is running within specifications.

Solution

Solution

1. Preparation

  • Gather required tools and parts.
  • Disconnect the negative battery terminal to prevent electrical shorts.
  • Allow the vehicle to cool down before working on the exhaust system.

2. Inspect and Replace Oxygen Sensors

  1. Locate the upstream and downstream oxygen sensors.
  2. Use a socket wrench to remove the oxygen sensors.
  3. Inspect the threads and connectors for damage.
  4. Install new oxygen sensors and torque to manufacturer specifications (typically around 30-40 ft-lbs).
  5. Reconnect the electrical connectors.

3. Inspect and Replace the Catalytic Converter

  1. Remove the exhaust pipe bolts securing the catalytic converter.
  2. Carefully lower the catalytic converter, ensuring not to damage any surrounding components.
  3. Inspect the old catalytic converter for signs of damage or clogging.
  4. Install the new catalytic converter, ensuring proper alignment.
  5. Torque the exhaust pipe bolts to manufacturer specifications (typically around 25-35 ft-lbs).

4. Clear Codes and Test

  1. Reconnect the negative battery terminal.
  2. Use the OBD-II scanner to clear the P0420 code.
  3. Start the engine and let it reach operating temperature.
  4. Perform a test drive to monitor for any reoccurrence of the code.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Socket set
  • Torque wrench
  • Multimeter
  • Temperature probe

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

3 items

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