how to repair a brake caliper issue in Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Error Codes

2-4 hours

Time

medium

Difficulty

critical

Severity

4 min read

635 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and repair brake caliper issues in Ford Explorer (2011-2019). Step-by-step guide with tools, parts, and safety tips.

Affected Component

Brakes

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Always ensure the vehicle is securely supported on jack stands before working underneath it.
•Allow the brakes to cool before touching components to avoid burns.

Symptoms

•Brake pedal feels spongy or has reduced responsiveness
•Uneven wear on brake pads
•Vehicle pulls to one side during braking
•Brake fluid leaks around the caliper
•Overheating of brakes leading to burning smell

Diagnostic Steps

1
Inspect the brake fluid level and condition in the reservoir.
2
Check for any visible leaks around the brake caliper and brake lines.
3
Remove the wheel and visually inspect the caliper for damage or corrosion.
4
Assess the condition of the brake pads and rotors for uneven wear.
5
Test the caliper for proper operation by applying the brakes and observing caliper movement.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Jack and jack stands
•Lug wrench
•C-clamp
•Brake cleaner
•Wrench set
•Torque wrench
•Brake bleeder kit

Parts Required

•Brake caliper (if replacement is needed)
•Brake pads (if they are worn)
•Brake fluid (DOT 3 or DOT 4)

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Diagnostic Steps

1
Inspect the brake fluid level and condition in the reservoir.
2
Check for any visible leaks around the brake caliper and brake lines.
3
Remove the wheel and visually inspect the caliper for damage or corrosion.
4
Assess the condition of the brake pads and rotors for uneven wear.
5
Test the caliper for proper operation by applying the brakes and observing caliper movement.

Solution

1. Preparation

Gather tools and parts needed for the repair.
Tools Required:
- Jack and jack stands
- Lug wrench
- C-clamp
- Brake cleaner
- Wrench set
- Torque wrench
- Brake bleeder kit
Parts Required:
- Brake caliper (if replacement is needed)
- Brake pads (if they are worn)
- Brake fluid (DOT 3 or DOT 4)

2. Remove the Wheel

Use the lug wrench to loosen the lug nuts slightly while the vehicle is on the ground.
Lift the vehicle with the jack and secure it with jack stands.
Remove the lug nuts completely and take off the wheel.

3. Remove the Brake Caliper

Locate the caliper mounting bolts and remove them using the appropriate wrench.
Carefully slide the caliper off the rotor. If it’s stuck, gently wiggle it or use a rubber mallet.
Support the caliper with a bungee cord or rope to prevent stress on the brake line.

4. Inspect and Replace Components

Inspect the brake pads for wear. Replace them if necessary.
If the caliper is leaking or damaged, replace it with a new or remanufactured caliper.
Clean the caliper bracket and rotor with brake cleaner.

5. Install the New Caliper

If replacing the caliper, compress the piston using a C-clamp to fit it over the new brake pads.
Position the caliper over the rotor and align it with the mounting bracket.
Tighten the caliper mounting bolts to the manufacturer’s specifications (typically around 25-35 ft-lbs).

6. Reassemble and Bleed the Brakes

Reinstall the wheel and hand tighten the lug nuts.
Lower the vehicle and torque the lug nuts to the manufacturer’s specifications (usually around 100-120 ft-lbs).
Use the brake bleeder kit to bleed the caliper and remove any air from the brake line.
Refill the brake fluid reservoir to the correct level.