how to troubleshoot brake pad wear on Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Error Codes

2-4 hours

Time

medium

Difficulty

high

Severity

3 min read

575 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to troubleshoot and fix excessive brake pad wear on Ford Explorer Fifth Generation (2011-2019). Step-by-step guide with diagnostic and repair instructions.

Affected Component

Brakes

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Always ensure the vehicle is securely supported by jack stands before working underneath.
•Allow brakes to cool before inspection to prevent burns.

Symptoms

•Uneven brake pad thickness across the axle
•Squeaking or squealing noises during braking
•Vibration or pulsation felt in the brake pedal
•Warning light for brake system on the dashboard
•Increased stopping distance
•Pulling to one side when braking

Diagnostic Steps

1
Inspect brake pads visually for wear indicators and thickness.
2
Check brake rotors for signs of scoring or warping.
3
Examine caliper operation for sticking or binding.
4
Measure brake fluid level and check for contamination.
5
Inspect brake lines and hoses for leaks or damage.
6
Verify that the brake system components are properly lubricated.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Jack and jack stands
•Lug wrench
•Socket set
•Torque wrench
•Bungee cord or wire

Parts Required

•Brake pads
•Brake rotors (if necessary)
•Brake grease

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Diagnostic Steps

1
Inspect brake pads visually for wear indicators and thickness.
2
Check brake rotors for signs of scoring or warping.
3
Examine caliper operation for sticking or binding.
4
Measure brake fluid level and check for contamination.
5
Inspect brake lines and hoses for leaks or damage.
6
Verify that the brake system components are properly lubricated.

Solution

1. Preparation

Gather necessary tools and parts.
Ensure the vehicle is parked on a level surface, and secure it with wheel chocks.
Disconnect the negative battery terminal to prevent accidental airbag deployment.

2. Remove Wheel and Brake Assembly

Tools Required: Jack and jack stands, lug wrench.
Raise the vehicle using a jack and secure it with jack stands.
Remove the lug nuts using a lug wrench and take off the wheel.

3. Inspect and Remove Brake Pads

Tools Required: Socket set, torque wrench.
Locate the brake caliper and remove the caliper mounting bolts using a socket set.
Carefully slide the caliper off the rotor and hang it using a bungee cord or wire to prevent stress on the brake line.
Remove the brake pads from the caliper bracket. Measure the thickness of the pads to determine if they need replacement.

4. Inspect and Replace Rotors (if necessary)

Check the rotor for wear, scoring, or warping.
If replacement is needed, remove the rotor by removing the retaining screws or caliper bracket.
Install new rotors by reversing the removal process and torque to manufacturer specifications.

5. Install New Brake Pads

Apply brake grease to the back of the new brake pads to prevent noise.
Install the new brake pads into the caliper bracket.
Reattach the caliper over the new pads and secure with the mounting bolts, torquing them to specification.

6. Final Assembly and Testing

Reinstall the wheel and hand-tighten lug nuts.
Lower the vehicle and torque the lug nuts to specification.
Reconnect the negative battery terminal.
Pump the brake pedal several times to seat the pads before driving.