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Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/my Ford Explorer Fifth Generation (2011-2019) has a P0420 code, what does that mean?

my Ford Explorer Fifth Generation (2011-2019) has a P0420 code, what does that mean?

Ford Explorer Fifth Generation (2011-2019)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
456 words

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issue in Ford Explorer (2011-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool before touching components.

Symptoms

  • •Check engine light illuminated
  • •Decreased engine performance
  • •Increased fuel consumption
  • •Failed emissions test
  • •Unusual exhaust odor (rotten eggs)

Diagnostic Steps

  1. 1Scan the vehicle's onboard diagnostics for additional error codes.
  2. 2Inspect the catalytic converter for physical damage or signs of contamination.
  3. 3Check the oxygen sensors' functionality and connections.
  4. 4Measure the exhaust gas temperature pre- and post-catalytic converter.
  5. 5Inspect for any exhaust leaks in the system that could affect readings.

Solution

Solution

1. Preparation

  • Gather tools and parts needed for the repair.
  • Disconnect the battery to ensure safety while working on electrical components.

2. Inspect and Replace Oxygen Sensors

  • Tools Required: O2 sensor socket, wrench set, multimeter.
  • Locate the upstream (pre-catalytic) and downstream (post-catalytic) oxygen sensors.
  • Use the O2 sensor socket to unscrew the sensors from the exhaust manifold and catalytic converter.
  • Inspect the sensors for signs of wear or contamination; replace if necessary.
  • Install new sensors by screwing them into place; torque to manufacturer specifications.

3. Inspect and Replace Catalytic Converter

  • Tools Required: Socket set, jack and jack stands, exhaust pipe cutter or saw.
  • Raise the vehicle and secure it on jack stands.
  • Locate the catalytic converter and inspect it for physical damage or blockage.
  • If replacement is necessary, use the exhaust pipe cutter to remove the old converter.
  • Install the new catalytic converter in place, ensuring all gaskets are properly seated.
  • Secure with bolts, torque to manufacturer specifications.

4. Reconnect Battery and Clear Codes

  • Reconnect the battery terminals.
  • Use an OBD-II scanner to clear the P0420 code from the vehicle's memory.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • O2 sensor socket
  • Wrench set
  • Multimeter
  • Jack and jack stands
  • Exhaust pipe cutter or saw

Parts Required

  • Oxygen sensors (upstream and downstream)
  • Catalytic converter (if damaged)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

6 items

Parts

2 items

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