my Ford Explorer has a crack in the windshield, how do I fix it

Ford Explorer Fifth Generation (2011-2019)

Error Codes

1-2 hours

Time

medium

Difficulty

medium

Severity

3 min read

498 words

Problem Statement

Learn how to fix a crack in the windshield of your Ford Explorer. Step-by-step guide with diagnostic steps, tools required, and safety warnings.

Affected Component

Body/Interior

Estimated Time

1-2 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Wear safety glasses to protect your eyes from resin splashes.
•Ensure proper ventilation when working with resin products.

Symptoms

•Obstructed view while driving
•Increased risk of further cracking due to temperature changes or impacts
•Possible water leaks during rain
•Potential for the crack to spread if not repaired promptly

Diagnostic Steps

1
Assess the size and location of the crack; determine if it is repairable (generally cracks smaller than 6 inches can be repaired).
2
Check for any additional damage or defects in the windshield that may require replacement instead of repair.
3
Verify if the crack is within the driver's line of sight, as this may affect repair options.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Windshield repair kit (includes resin)
•Razor blade
•Microfiber cloth
•Drill (if needed)

Parts Required

•Windshield repair resin

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Diagnostic Steps

1
Assess the size and location of the crack; determine if it is repairable (generally cracks smaller than 6 inches can be repaired).
2
Check for any additional damage or defects in the windshield that may require replacement instead of repair.
3
Verify if the crack is within the driver's line of sight, as this may affect repair options.

Solution

1. Preparation

Gather necessary tools and materials.
Tools Required: Windshield repair kit (includes resin), razor blade, microfiber cloth, and a drill (if needed).
Parts Required: Windshield repair resin.
Safety Warnings: Wear safety glasses to protect your eyes from resin splashes.

2. Clean the Area

Use a microfiber cloth to clean the area around the crack thoroughly.
Ensure there is no dirt or moisture that could interfere with the repair.

3. Apply the Repair Resin

If using a repair kit, follow the instructions provided by the manufacturer. Typically, this involves:
- Inserting the applicator tool into the crack.
- Injecting the repair resin into the crack using the tool.
- Allowing the resin to fill the crack completely.

4. Cure the Resin

Expose the resin to UV light if the kit requires it, or allow it to cure as per the manufacturer's instructions. This may take 30 minutes to a few hours.
If necessary, use a razor blade to remove any excess resin around the repaired area.

5. Final Inspection

After the resin has cured, inspect the repair to ensure the crack is filled and the surface is smooth.
Clean the windshield again to remove any residue from the resin application.