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Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/my Ford Explorer makes a rattling noise when I accelerate, what's wrong?

my Ford Explorer makes a rattling noise when I accelerate, what's wrong?

Ford Explorer Fifth Generation (2011-2019)

Severity: mediumDifficulty: medium2-4 hours
3 min read
466 words

Problem Statement

Learn how to diagnose and fix a rattling noise during acceleration in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before inspecting or working on exhaust components.

Symptoms

  • •Rattling noise during acceleration
  • •Possible loss of power or acceleration performance
  • •Check engine light may illuminate
  • •Increased engine vibrations
  • •Unusual exhaust sounds

Diagnostic Steps

  1. 1Inspect the exhaust system visually for loose or damaged components.
  2. 2Scan for error codes using an OBD-II scanner to check for any diagnostic trouble codes (DTCs).
  3. 3Check engine mounts for wear or damage that could cause vibrations.
  4. 4Inspect the heat shield for looseness or corrosion.
  5. 5Test drive the vehicle to replicate the noise and identify if it occurs at specific RPMs or speeds.

Solution

Solution

1. Preparation

  • Gather tools and parts needed for the repair.
  • Park the vehicle on a flat surface and engage the parking brake.
  • Disconnect the battery to ensure safety.

2. Inspect and Secure Exhaust Components

  • Tools Required: Socket set, wrenches, torque wrench
  • Sub-steps:
    1. Use the socket set to remove any loose bolts or clamps on the exhaust system.
    2. Tighten any loose bolts or brackets.
    3. Replace any damaged gaskets or seals if needed.
    4. Reattach any heat shields that are loose and secure them with the appropriate fasteners.

3. Check Engine Mounts

  • Tools Required: Jack, jack stands, socket set
  • Sub-steps:
    1. Safely lift the vehicle using a jack and secure it with jack stands.
    2. Inspect all engine mounts for cracks or excessive wear.
    3. If any mounts are damaged, remove them using the socket set and replace with new mounts, ensuring they are torqued to manufacturer specifications.

4. Test Drive and Final Inspection

  • Tools Required: None
  • Sub-steps:
    1. Reconnect the battery.
    2. Start the engine and let it idle to check for any persistent noises.
    3. Conduct a test drive to ensure that the rattling noise has been resolved.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Socket set
  • Wrenches
  • Torque wrench
  • Jack
  • Jack stands

Parts Required

  • Exhaust gaskets (if damaged)
  • Engine mounts (if worn)

Additional Information

Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

6 items

Parts

2 items

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