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Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/my Ford Explorer makes a strange burning smell when I turn on the AC, what could it be?

my Ford Explorer makes a strange burning smell when I turn on the AC, what could it be?

Ford Explorer Fifth Generation (2011-2019)

Severity: mediumDifficulty: medium2-4 hours
3 min read
473 words

Problem Statement

Learn how to diagnose and fix a burning smell when activating AC in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

Component
HVAC
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before inspecting the AC system.

Symptoms

  • •Burning smell from the vents
  • •AC not cooling effectively
  • •Unusual noises from the AC compressor
  • •Increased engine temperature
  • •Check engine light illuminated

Diagnostic Steps

  1. 1Inspect the AC compressor for signs of wear or damage.
  2. 2Check the AC belt for fraying or looseness.
  3. 3Examine the cabin air filter for clogging or burning debris.
  4. 4Use an OBD-II scanner to check for error codes related to the AC system.
  5. 5Inspect the refrigerant levels and look for leaks in the AC system.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Disconnect the battery to avoid electrical hazards.
  • Ensure the vehicle is parked on a level surface with the engine off.

2. Inspect AC Compressor

  • Tools Required: Socket set, ratchet
  • Remove any covers obstructing access to the AC compressor.
  • Check for physical damage or signs of overheating.
  • If damaged, proceed to replace the compressor.

3. Check and Replace AC Belt

  • Tools Required: Wrench set, torque wrench
  • Inspect the AC belt for signs of wear.
  • If frayed or loose, remove the old belt by loosening the tensioner.
  • Install a new belt ensuring proper tension according to the manufacturer’s specifications.

4. Replace Cabin Air Filter

  • Tools Required: None specifically
  • Locate the cabin air filter compartment, usually behind the glove box.
  • Remove the old filter and check for any burning debris.
  • Install a new cabin air filter ensuring it is seated correctly.

5. Recharge AC System (if necessary)

  • Tools Required: Refrigerant recovery kit, manifold gauge set
  • Check refrigerant levels; if low, evacuate the system and recharge with the appropriate refrigerant type.
  • Monitor system pressure to ensure it falls within the specified range.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Socket set
  • Wrench set
  • Refrigerant recovery kit
  • Manifold gauge set

Parts Required

  • AC compressor (if damaged)
  • AC belt (if worn)
  • Cabin air filter
  • Refrigerant (if low)

Additional Information

Component

HVAC

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

4 items

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