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Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/why is my Ford Explorer Fifth Generation (2011-2019) check engine light on with P0420 code

why is my Ford Explorer Fifth Generation (2011-2019) check engine light on with P0420 code

Ford Explorer Fifth Generation (2011-2019)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
511 words

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issue in Ford Explorer (2011-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before working on exhaust components.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Poor engine performance or power loss
  • •Sulfur smell from the exhaust
  • •Increased emissions
  • •Odd noises from the exhaust system

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 and check for any additional codes.
  2. 2Inspect the exhaust system for leaks, especially near the catalytic converter.
  3. 3Check the oxygen sensors (pre-catalytic and post-catalytic) for proper operation and wiring integrity.
  4. 4Measure the voltage output of the downstream oxygen sensor while the engine is running to assess its performance.
  5. 5Inspect the catalytic converter for physical damage or blockage.
  6. 6Perform a visual inspection of the vehicle’s air intake system for any vacuum leaks.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Disconnect the battery negative terminal to ensure safety during repairs.

2. Inspect and Replace Oxygen Sensors

  1. Locate the upstream (pre-catalytic) and downstream (post-catalytic) oxygen sensors.
  2. Use a socket wrench to disconnect the electrical connectors from both sensors.
  3. Remove the oxygen sensors using an oxygen sensor socket.
  4. Install new oxygen sensors, ensuring they are properly torqued according to manufacturer specifications (usually around 30 lb-ft).
  5. Reconnect the electrical connectors securely.

3. Inspect and Replace Catalytic Converter (if necessary)

  1. Inspect the catalytic converter for physical damage or signs of clogging.
  2. If replacement is needed, use a wrench to remove the bolts securing the catalytic converter to the exhaust system.
  3. Carefully detach the catalytic converter from the exhaust pipe and any mounting brackets.
  4. Install the new catalytic converter, ensuring proper alignment with the exhaust system.
  5. Torque the bolts to the manufacturer’s specifications (typically around 25-30 lb-ft).

4. Clear Error Codes

  1. Reconnect the battery negative terminal.
  2. Use the OBD-II scanner to clear the P0420 code and any other stored codes.
  3. Start the vehicle and allow it to reach operating temperature.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Oxygen sensor socket
  • Socket set
  • Torque wrench
  • Wrench set

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

3 items

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