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Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/why is my Ford Explorer making a clunking noise when I accelerate

why is my Ford Explorer making a clunking noise when I accelerate

Ford Explorer Fifth Generation (2011-2019)

Severity: mediumDifficulty: medium3-5 hours
3 min read
480 words

Problem Statement

Learn how to diagnose and fix clunking noise during acceleration in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

Component
Suspension
Repair Time
3-5 hours

Safety Warnings

  • ⚠Always engage the parking brake and use jack stands when working under the vehicle.
  • ⚠Disconnect the battery before working on electrical components or if disconnecting any wiring.

Symptoms

  • •Clunking noise when accelerating
  • •Noise may vary with speed or load
  • •Potential vibrations felt through the floor or steering wheel
  • •Difficulty in engaging gears (if automatic transmission)
  • •Possible increase in steering difficulty (if related to suspension)

Diagnostic Steps

  1. 1Inspect the driveshaft for any visible damage or play.
  2. 2Check for loose or damaged motor mounts.
  3. 3Examine the transmission and differential mounts for wear and tear.
  4. 4Test the CV joints for wear and noise while rotating the wheels.
  5. 5Inspect suspension components such as bushings and control arms for damage.
  6. 6Scan for any diagnostic trouble codes (DTCs) using an OBD-II scanner.

Solution

Solution

1. Preparation

  • Gather all necessary tools and parts.
  • Park the vehicle on a level surface and engage the parking brake.
  • Disconnect the battery if required for safety.

2. Inspect and Replace Driveshaft

  1. Visual Inspection: Check the driveshaft for cracks, dents, or loose connections.
  2. Remove Driveshaft:
    • Use a socket set to remove the bolts securing the driveshaft to the differential and transmission.
    • Carefully slide the driveshaft out and set aside.
  3. Replace if Damaged: If the driveshaft is damaged, replace it with a new one according to the manufacturer’s specifications.

3. Check and Replace Motor Mounts

  1. Visual Inspection: Look for cracks or separation in the rubber of the motor mounts.
  2. Remove Old Mounts:
    • Use a socket set to unbolt the motor mounts from the engine and chassis.
    • Support the engine with a jack or engine support bar.
  3. Install New Mounts: Position the new motor mounts and torque the bolts to the manufacturer's specifications (typically around 30-45 ft-lbs).

4. Inspect and Replace CV Joints (if needed)

  1. Check CV Boots: Look for tears or leaks; replace if damaged.
  2. Remove Axle:
    • Unbolt the CV joint from the wheel hub and the transmission.
    • Slide the axle out.
  3. Install New Joint: Insert the new CV joint and reattach it securely.

5. Examine Suspension Components

  1. Inspect Bushings and Control Arms: Look for wear or deterioration.
  2. Replace Worn Parts:
    • Remove bolts securing the control arms using a socket set.
    • Replace bushings if necessary.
    • Reattach and torque to manufacturer specifications.

Tools Required:

  • Socket set
  • Torque wrench
  • Jack and jack stands
  • OBD-II scanner

Parts Required:

  • New driveshaft (if necessary)
  • New motor mounts
  • CV joint assembly (if necessary)
  • Suspension bushings/control arms (if necessary)

Estimated Repair Time: 3-5 hours

Safety Warnings:

  • Always engage the parking brake and use jack stands when working under the vehicle.
  • Disconnect the battery before working on electrical components or if disconnecting any wiring.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • Socket set
  • Torque wrench
  • Jack and jack stands
  • OBD-II scanner

Parts Required

  • New driveshaft (if necessary)
  • New motor mounts
  • CV joint assembly (if necessary)
  • Suspension bushings/control arms (if necessary)

Additional Information

Component

Suspension

Repair Time

3-5 hours

Difficulty

medium

Severity

medium

Tools

4 items

Parts

4 items

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