how to diagnose a bad catalytic converter on my Ford Explorer Sixth Generation (2020-present)

Solution

1. Preparation

• Gather required tools and parts.
• Ensure the vehicle is parked on a flat surface and the engine is cool.
• Disconnect the battery to ensure safety.

2. Remove the Catalytic Converter

• Tools Required: Socket set, wrench set, penetrating oil (if necessary), jack and jack stands.
• Locate the catalytic converter on the exhaust system.
• Apply penetrating oil to the bolts connecting the catalytic converter to the exhaust system.
• Use a socket or wrench to remove the bolts and disconnect the catalytic converter from the exhaust pipe.

3. Inspect and Replace

• Visually inspect the catalytic converter for physical damage or clogging.
• If replacing, ensure the new catalytic converter matches the specifications for the Ford Explorer.
• Install the new catalytic converter by reversing the removal steps.
• Torque the bolts to the manufacturer's specifications (typically around 25-30 lb-ft).

4. Reconnect Battery and Test

• Reconnect the battery terminals.
• Start the vehicle and allow it to reach operating temperature.
• Monitor for any unusual sounds or leaks from the exhaust system.