FAULTBASE
NEWSASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Ford/Explorer/Sixth Generation (2020-present)/how to fix P0420 code Ford Explorer Sixth Generation (2020-present)

how to fix P0420 code Ford Explorer Sixth Generation (2020-present)

Ford Explorer Sixth Generation (2020-present)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
521 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Ford Explorer (2020-present). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on the electrical systems.
  • ⚠Allow the engine to cool before working on the exhaust system to prevent burns.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel economy
  • •Rough acceleration or power loss
  • •Failed emissions test
  • •Strange exhaust odors (sulfur smell)

Diagnostic Steps

  1. 1Scan the vehicle's OBD-II system for error codes to confirm P0420 is the only code present.
  2. 2Inspect the exhaust system for visible damage or leaks, particularly around the catalytic converter.
  3. 3Test the upstream and downstream oxygen sensors with a multimeter to ensure they are functioning correctly.
  4. 4Check for exhaust backpressure to confirm that the catalytic converter is not clogged.
  5. 5Verify that the engine is running at the correct temperature and that there are no other underlying engine issues.

Solution

Solution

1. Preparation

  • Gather all necessary tools and parts.
  • Disconnect the vehicle's battery to prevent electrical shorts.
  • Allow the engine to cool if it has been running.

2. Inspect and Replace Oxygen Sensors

  • Tools Required: O2 sensor socket, ratchet, torque wrench, penetrating oil.
  • Sub-steps:
    1. Locate the upstream (pre-catalytic) and downstream (post-catalytic) oxygen sensors.
    2. Apply penetrating oil to the threads of the O2 sensors to ease removal.
    3. Using the O2 sensor socket, carefully remove the sensors.
    4. Install the new O2 sensors, tightening them to the manufacturer's specified torque (usually around 30 lb-ft).
    5. Reconnect the electrical connectors.

3. Inspect and Replace the Catalytic Converter (if necessary)

  • Tools Required: Socket set, torque wrench, exhaust pipe cutter (if necessary), gasket scraper.
  • Sub-steps:
    1. Disconnect the exhaust system from the catalytic converter if necessary.
    2. Remove any mounting bolts or clamps holding the catalytic converter in place.
    3. Inspect the old catalytic converter for signs of damage or clogging.
    4. Install the new catalytic converter, ensuring that it is positioned correctly.
    5. Tighten all bolts to the manufacturer's torque specifications (usually around 30-50 lb-ft).
    6. Reconnect the exhaust system and check for leaks.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • O2 sensor socket
  • Ratchet set
  • Torque wrench
  • Penetrating oil
  • Exhaust pipe cutter (if needed)

Parts Required

  • One or two new oxygen sensors
  • New catalytic converter (if necessary)
  • Exhaust gaskets (if needed)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

7 items

Parts

3 items

Related Faults

Discover similar issues

  1. What are the common engine problems reported for the Ford Explorer Sixth Generation 2020?

    Explore common engine problems reported for the Ford Explorer Sixth Generation (2020-present) including symptoms, diagnostic steps, and repair solutio...

    Component:engine
    Symptoms
    • •The engine hesitates during acceleration.
    • •The vehicle may stall unexpectedly, especially after stopping.
    • +{count} more
  2. What are the typical causes of a dead battery in the Ford Explorer 2021?

    Learn the common causes, symptoms, and diagnostic steps for resolving dead battery issues in the 2021 Ford Explorer.

    Component:Battery, Alternator
    Symptoms
    • •Battery discharges overnight or within a few days of inactivity
    • •Battery warning light on the dashboard
    • +{count} more
  3. What are the symptoms of a faulty ignition coil in the Ford Explorer Sixth Generation?

    P0300-P0306

    Learn the symptoms of a faulty ignition coil in the Ford Explorer Sixth Generation and how to diagnose and repair it effectively.

    Component:ignition coil
    Symptoms
    • •Engine Misfire
    • •Reduced Engine Performance
    • +{count} more
  4. What are the signs of a failing alternator in the 2021 Ford Explorer?

    Learn the common signs of a failing alternator in the 2021 Ford Explorer, including symptoms, diagnostic steps, and repair instructions.

    Component:alternator
    Symptoms
    • •Dashboard Warning Light
    • •Dimming or Flickering Lights
    • +{count} more
  5. Why does my Ford Explorer 2021's dashboard flicker when I turn on the headlights?

    Learn how to diagnose and fix dashboard flickering issues in the 2021 Ford Explorer when headlights are turned on. Step-by-step guide included.

    Component:electrical system
    Symptoms
    • •Dashboard lights flicker when headlights are turned on.
    • •Potential dimming of other electrical components (e.g., radio, interior lights).
    • +{count} more
  6. What are the common issues with the power liftgate on the 2021 Ford Explorer?

    Explore common issues with the power liftgate on the 2021 Ford Explorer, including symptoms, diagnostic steps, and repair instructions.

    Component:power liftgate
    Symptoms
    • •Liftgate Does Not Open/Close
    • •Liftgate Opens Partially
    • +{count} more

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation