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Home/Cars/Ford/Explorer/Sixth Generation (2020-present)/how to fix P0420 code on Ford Explorer Sixth Generation (2020-present)

how to fix P0420 code on Ford Explorer Sixth Generation (2020-present)

Ford Explorer Sixth Generation (2020-present)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
502 words

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issues in Ford Explorer (2020-present). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before working on the exhaust system.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Failed emissions test
  • •Rough engine performance
  • •Increased exhaust emissions

Diagnostic Steps

  1. 1Scan the vehicle using an OBD-II scanner to confirm the P0420 code and check for any additional trouble codes.
  2. 2Inspect the exhaust system for any visible leaks or damage that could affect the catalytic converter's performance.
  3. 3Test the upstream and downstream oxygen sensors using a multimeter to ensure they are functioning within specifications.
  4. 4Check the catalytic converter for any signs of physical damage or excessive carbon buildup.
  5. 5Verify the vehicle's fuel trim data to identify any potential fuel delivery issues that could affect combustion efficiency.

Solution

Solution

1. Preparation

  • Gather all necessary tools and parts.
  • Disconnect the battery to ensure safety.

2. Inspect and Replace Oxygen Sensors

  1. Remove the upstream and downstream oxygen sensors:
    • Use an oxygen sensor socket or wrench to carefully unscrew the sensors from their mounting locations.
  2. Inspect the sensors for carbon buildup or damage.
  3. Replace any faulty sensors with new OEM or quality aftermarket sensors.
    • Torque the new sensors to the manufacturer's specifications (usually around 30-40 lb-ft).

3. Inspect and Replace Catalytic Converter

  1. If the oxygen sensors are functioning correctly, inspect the catalytic converter:
    • Check for physical damage, rust, or blockages.
  2. If replacement is necessary, remove the old catalytic converter:
    • Unbolt any mounting brackets and exhaust bolts using a socket set.
    • If necessary, cut the exhaust pipes using a reciprocating saw.
  3. Install the new catalytic converter:
    • Position the new converter and secure it with new gaskets and bolts.
    • Torque the bolts to the manufacturer's specifications.

4. Reconnect Battery and Clear Codes

  1. Reconnect the vehicle's battery.
  2. Use the OBD-II scanner to clear the P0420 code and any other stored codes.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Oxygen sensor socket or wrench
  • Socket set
  • Torque wrench
  • Reciprocating saw

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter
  • Exhaust gaskets and bolts

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

4 items

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