FAULTBASE
NEWSASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Ford/Explorer/Sixth Generation (2020-present)/how to fix P0420 code on my Ford Explorer Sixth Generation (2020-present)

how to fix P0420 code on my Ford Explorer Sixth Generation (2020-present)

Ford Explorer Sixth Generation (2020-present)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
518 words

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issue in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect battery before working on electrical systems.
  • ⚠Allow engine to cool before working on the exhaust system to prevent burns.

Symptoms

  • •Check engine light illuminated
  • •Decreased engine performance
  • •Poor fuel economy
  • •Unusual exhaust odors (sulfur or rotten egg smell)
  • •Failed emissions test
  • •Engine misfires

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 and check for any additional codes.
  2. 2Inspect the exhaust system visually for any leaks or damage.
  3. 3Check the oxygen sensors (upstream and downstream) for proper operation and connections.
  4. 4Measure the voltage output of the upstream and downstream oxygen sensors using a multimeter.
  5. 5Verify exhaust gas leaks near the catalytic converter and exhaust manifold.
  6. 6Inspect the catalytic converter for physical damage or signs of clogging.

Solution

Solution

1. Preparation

  • Tools Required: OBD-II scanner, multimeter, socket set, torque wrench, safety glasses, gloves.
  • Ensure the vehicle is parked on a level surface and the engine is cool.
  • Disconnect the negative battery terminal to prevent electrical shorts.

2. Inspect and Replace Oxygen Sensors (if faulty)

  • Remove the oxygen sensor harness connectors.
  • Use a socket wrench to unscrew the oxygen sensors from the exhaust pipe.
  • Install new oxygen sensors (ensure they are compatible with your Ford Explorer).
  • Torque the sensors to the manufacturer's specifications (typically around 30 ft-lbs).
  • Reconnect the oxygen sensor harness connectors.

3. Inspect and Replace the Catalytic Converter (if necessary)

  • Remove the exhaust pipe bolts securing the catalytic converter using a socket wrench.
  • Detach the catalytic converter from the exhaust system and inspect for signs of damage or clogging.
  • If replacement is needed, install the new catalytic converter, ensuring proper alignment with hangers.
  • Torque the mounting bolts to the manufacturer’s specifications (typically around 25-30 ft-lbs).

4. Reconnect the Battery

  • Reconnect the negative battery terminal securely.

5. Clear Codes and Test

  • Use the OBD-II scanner to clear the P0420 code from the system.
  • Start the engine and allow it to reach operating temperature.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Socket set
  • Torque wrench
  • Safety glasses
  • Gloves

Parts Required

  • Oxygen sensors (if faulty)
  • Catalytic converter (if damaged)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

6 items

Parts

2 items

Related Faults

Discover similar issues

  1. How can I fix the power window malfunction in a 2022 Ford Explorer?

    Learn how to diagnose and repair power window malfunctions in a 2022 Ford Explorer with step-by-step instructions and required tools.

    Component:power window system
    Symptoms
    • •Window does not move
    • •Intermittent operation
    • +{count} more
  2. How do I troubleshoot the Ford Explorer 2021's automatic transmission problems?

    Learn how to troubleshoot automatic transmission problems in a 2021 Ford Explorer with symptoms, diagnostic steps, and required tools.

    Component:automatic transmission
    Symptoms
    • •Slipping Gears
    • •Delayed Engagement
    • +{count} more
  3. What should I do if my 2020 Ford Explorer's windshield wipers are not working?

    Learn how to diagnose and repair windshield wiper issues on your 2020 Ford Explorer with this detailed guide.

    Component:windshield wipers
    Symptoms
    • •Windshield wipers do not move when activated
    • •Wipers move slowly or erratically
    • +{count} more
  4. Why does my Ford Explorer 2021 occasionally misfire?

    P0300, P0301

    Learn how to diagnose and repair occasional misfire issues in the 2021 Ford Explorer, including symptoms, diagnostic steps, and tools required.

    Component:Ignition System, Fuel System
    Symptoms
    • •Rough Idling
    • •Loss of Power
    • +{count} more
  5. What are the signs of a failing alternator in the 2021 Ford Explorer?

    Learn the common signs of a failing alternator in the 2021 Ford Explorer, including symptoms, diagnostic steps, and repair instructions.

    Component:alternator
    Symptoms
    • •Dashboard Warning Light
    • •Dimming or Flickering Lights
    • +{count} more
  6. What common issues affect the Ford Explorer 2021's adaptive cruise control?

    Explore common issues with the adaptive cruise control system in the 2021 Ford Explorer, including symptoms, diagnostic steps, and repair instructions...

    Component:adaptive cruise control system
    Symptoms
    • •Cruise Control Not Engaging
    • •Erratic Speed
    • +{count} more

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation