how to replace the brake pads on Ford Explorer Sixth Generation (2020-present)

Ford Explorer Sixth Generation (2020-present)

Error Codes

1-2 hours

Time

medium

Difficulty

high

Severity

3 min read

576 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Step-by-step guide to replacing brake pads on a 2020-present Ford Explorer. Learn symptoms, diagnostic steps, and necessary tools for a successful repair.

Affected Component

Brakes

Estimated Time

1-2 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Ensure the vehicle is securely lifted and supported before working underneath.
•Disconnect the battery if working on the brake system to avoid accidental activation.

Symptoms

•Squeaking or squealing noise when braking
•Increased stopping distance
•Vibration or pulsation in the brake pedal
•Warning light illuminated on the dashboard
•Grinding noise indicating metal-on-metal contact

Diagnostic Steps

1
Inspect the brake pads visually for wear indicators.
2
Check brake fluid level in the master cylinder reservoir.
3
Measure the thickness of the brake pads using a micrometer.
4
Examine the brake rotors for scoring or excessive wear.
5
Test the brake system for any leaks or issues in brake lines.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Socket set
•Torque wrench
•C-clamp
•Brake cleaner
•Jack and jack stands
•Lug wrench
•Safety glasses
•Gloves

Parts Required

•New brake pads
•Brake grease (for caliper slides)

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Solution

1. Preparation

Tools Required: Socket set, torque wrench, C-clamp, brake cleaner, jack and jack stands, lug wrench, safety glasses, gloves.
Safely park the vehicle on a level surface and engage the parking brake.
Wear safety glasses and gloves for protection.
Loosen lug nuts on the wheel where brake pads will be replaced.

2. Lift Vehicle

Use a jack to raise the vehicle and secure it with jack stands.
Remove the wheel by fully unscrewing the lug nuts.

3. Remove Brake Caliper

Tools Required: Socket set.
Locate the caliper mounting bolts on the back of the caliper.
Using the socket set, remove the caliper mounting bolts.
Carefully slide the caliper off the brake rotor. Support it with a bungee cord or wire to avoid stressing the brake line.

4. Replace Brake Pads

Remove the old brake pads from the caliper bracket.
Clean the caliper bracket with brake cleaner to remove dust and debris.
Insert new brake pads into the caliper bracket, ensuring they are properly seated.
Use a C-clamp to compress the caliper piston back into the caliper housing to make space for the new pads.

5. Reinstall Caliper and Wheel

Slide the caliper back over the new brake pads.
Reinstall and tighten the caliper mounting bolts to the manufacturer's torque specifications (typically around 20-30 lb-ft, check service manual for specifics).
Reattach the wheel and hand-tighten the lug nuts.

6. Lower Vehicle and Finalize Installation

Carefully lower the vehicle from the jack stands using the jack.
Tighten the lug nuts to the manufacturer’s specification using a torque wrench (usually around 100 lb-ft, check service manual for specifics).
Pump the brake pedal a few times to seat the new pads against the rotor before driving.