how to replace the brake pads on Ford Explorer Sixth Generation (2020-present)

Ford Explorer Sixth Generation (2020-present)

Error Codes

1-2 hours

Time

medium

Difficulty

high

Severity

3 min read

579 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Step-by-step guide to replacing brake pads on Ford Explorer Sixth Generation (2020-present). Learn symptoms, diagnostic steps, and tools required.

Affected Component

Brakes

Estimated Time

1-2 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Always wear safety glasses and gloves when working on brakes.
•Ensure the vehicle is securely supported on jack stands before working underneath.

Symptoms

•Squeaking or squealing noise when braking
•Vibration or pulsation in the brake pedal
•Reduced braking efficiency or increased stopping distance
•Warning light illuminated on the dashboard
•Grinding noise indicating metal-on-metal contact

Diagnostic Steps

1
Inspect brake pad thickness visually through the wheel spokes.
2
Check for any warning lights on the dashboard indicating brake issues.
3
Test the brakes for abnormal noises or performance issues during a short drive.
4
Examine brake rotors for scoring or uneven wear.
5
Verify the brake fluid level and condition in the reservoir.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Socket set
•Torque wrench
•Brake cleaner
•C-clamp or brake caliper tool
•Jack and jack stands
•Lug wrench
•Bungee cord or rope

Parts Required

•New brake pads
•Brake grease (optional)

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Diagnostic Steps

1
Inspect brake pad thickness visually through the wheel spokes.
2
Check for any warning lights on the dashboard indicating brake issues.
3
Test the brakes for abnormal noises or performance issues during a short drive.
4
Examine brake rotors for scoring or uneven wear.
5
Verify the brake fluid level and condition in the reservoir.

Solution

1. Preparation

Tools Required:
- Socket set
- Torque wrench
- Brake cleaner
- C-clamp or brake caliper tool
- Jack and jack stands
- Lug wrench
- Bungee cord or rope
Lift the vehicle safely using the jack and secure it with jack stands.
Remove the wheel using the lug wrench.

2. Remove the Brake Caliper

Sub-steps:
1. Locate and remove the caliper bolts using the socket set (usually 12mm or 14mm).
2. Carefully slide the caliper off the rotor. Avoid pulling on brake lines.
3. Secure the caliper to the suspension using a bungee cord to prevent stress on the brake line.

3. Remove Old Brake Pads

Sub-steps:
1. Slide the old brake pads out of the caliper bracket.
2. Inspect the caliper bracket and clean it with brake cleaner to remove dust and debris.

4. Install New Brake Pads

Sub-steps:
1. Apply a thin layer of brake grease to the backing of the new pads (avoid getting grease on the friction surface).
2. Insert the new brake pads into the caliper bracket, ensuring they are seated properly.

5. Reassemble the Brake System

Sub-steps:
1. Compress the caliper piston using a C-clamp or brake caliper tool to create enough space for the caliper to fit over the new pads.
2. Position the caliper back over the new brake pads and align it with the caliper bracket.
3. Reinstall the caliper bolts and torque them to the manufacturer’s specifications (typically around 20-25 ft-lbs).

6. Reinstall the Wheel

Sub-steps:
1. Place the wheel back onto the hub and hand-tighten the lug nuts.
2. Lower the vehicle and torque the lug nuts to the manufacturer’s specifications (usually 100-120 ft-lbs).