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Home/Cars/Ford/Explorer/Sixth Generation (2020-present)/my Ford Explorer has a check engine light with code P0420 what should I do

my Ford Explorer has a check engine light with code P0420 what should I do

Ford Explorer Sixth Generation (2020-present)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
515 words

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issue in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before opening the exhaust system to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel economy
  • •Rough engine idle
  • •Failed emissions test
  • •Loss of power during acceleration

Diagnostic Steps

  1. 1Scan for additional error codes using an OBD-II scanner to determine if there are related issues.
  2. 2Inspect the exhaust system for any visible leaks or damage that may affect the catalytic converter.
  3. 3Check the oxygen sensors before and after the catalytic converter for proper operation.
  4. 4Measure the exhaust back pressure to ensure it is within specifications.
  5. 5Inspect the wiring and connectors leading to the oxygen sensors for damage or corrosion.

Solution

Solution

1. Preparation

  • Gather tools and parts.
  • Disconnect the negative battery terminal to prevent electrical shorts.
  • Allow the vehicle to cool before working on the exhaust system.

2. Inspect and Replace Oxygen Sensors

  1. Locate the oxygen sensors: Find the upstream (pre-catalytic converter) and downstream (post-catalytic converter) oxygen sensors.
  2. Remove sensors: Use an oxygen sensor socket to carefully remove both sensors. Take note of their positions.
  3. Inspect the sensors: Check for signs of wear or damage. If they appear faulty, replace them with new ones.
  4. Install new sensors: Apply anti-seize compound on the threads of the new sensors, then install them and torque to manufacturer specifications (usually around 30 ft-lbs).

3. Inspect and Replace Catalytic Converter (if necessary)

  1. Inspect the catalytic converter: Check for physical damage or clogs.
  2. Remove the catalytic converter: Use a socket set to unbolt the catalytic converter from the exhaust system. Be cautious of exhaust hangers and any remaining gaskets.
  3. Install the new catalytic converter: Position the new catalytic converter in place, ensuring that the gaskets are properly seated. Torque the bolts to manufacturer specifications.
  4. Reconnect exhaust components: Reattach any exhaust hangers and check for tightness.

4. Clear Error Codes

  1. Reconnect the negative battery terminal.
  2. Use an OBD-II scanner to clear the P0420 code from the vehicle’s computer.
  3. Start the engine and allow it to reach operating temperature.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Oxygen sensor socket
  • Socket set
  • Torque wrench
  • Exhaust hanger removal tool

Parts Required

  • Oxygen sensors (upstream and downstream)
  • Catalytic converter (if replacement is necessary)
  • Exhaust gaskets

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

3 items

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