my Ford Explorer makes a popping noise when going over bumps what's causing it

Ford Explorer Sixth Generation (2020-present)

Error Codes

2-4 hours

Time

medium

Difficulty

medium

Severity

3 min read

471 words

Problem Statement

Learn how to diagnose and fix popping noise in Ford Explorer suspension. Step-by-step guide with diagnostic procedures and repair instructions.

Affected Component

Suspension

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Always use jack stands to support the vehicle after lifting.
•Ensure the vehicle is on a stable surface before performing repairs.

Symptoms

•Popping noise when driving over bumps
•Clunking sound during acceleration or deceleration
•Uneven tire wear
•Vehicle feels unstable or bouncy
•Increased body roll during turns

Diagnostic Steps

1
Inspect the suspension components visually for any signs of wear or damage.
2
Check the condition of the shock absorbers and struts for leaks or physical damage.
3
Examine sway bar links and bushings for any signs of play or deterioration.
4
Inspect the control arms and bushings for wear or cracking.
5
Check the wheel hub and bearing assembly for any movement or noise.
6
Use a pry bar to check for play in the suspension joints and components.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Jack
•Jack stands
•Socket set
•Pry bar
•Torque wrench

Parts Required

•Shock absorbers/struts
•Sway bar links
•Control arm bushings (if applicable)

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Diagnostic Steps

1
Inspect the suspension components visually for any signs of wear or damage.
2
Check the condition of the shock absorbers and struts for leaks or physical damage.
3
Examine sway bar links and bushings for any signs of play or deterioration.
4
Inspect the control arms and bushings for wear or cracking.
5
Check the wheel hub and bearing assembly for any movement or noise.
6
Use a pry bar to check for play in the suspension joints and components.

Solution

1. Preparation

Gather tools: jack, jack stands, socket set, pry bar, torque wrench.
Park the vehicle on a level surface and engage the parking brake.

2. Lift Vehicle

Use the jack to lift the front or rear of the vehicle, depending on where the noise is coming from.
Secure the vehicle with jack stands for safety.

3. Inspect and Replace Shock Absorbers/Struts

Remove the wheel to access the suspension components.
Unbolt the upper and lower mounts of the shock absorber/strut assembly.
Remove the old shock absorber/strut and install the new one.
Torque the mounting bolts to the manufacturer's specifications.

4. Replace Sway Bar Links and Bushings

Locate the sway bar links and bushings.
Unbolt the sway bar links from the sway bar and lower control arm.
Remove the old bushings and install new ones.
Reattach the sway bar links and torque to specifications.

5. Inspect and Replace Control Arms (if necessary)

Check for excessive wear on control arms and bushings.
If damaged, unbolt the control arm from the frame and hub.
Install the new control arm and torque the bolts to specifications.