how to fix a leaking steering rack on Ford F-150 12th Generation (2009-2014)

Solution

1. Preparation

• Gather all required tools and parts.
• Ensure the vehicle is parked on a flat surface and the engine is off.
• Disconnect the negative battery terminal to prevent electrical issues.

2. Remove the Steering Rack

• Tools Required: Socket set, wrench set, jack and jack stands, power steering fluid catch pan.
• Lift the vehicle using a jack and secure it with jack stands.
• Remove the front wheels for better access if necessary.
• Locate the steering rack and identify all mounting bolts.
• Disconnect the power steering hoses using a wrench, allowing fluid to drain into the catch pan.
• Unbolt the steering rack from its mounting points using a socket set.
• Carefully remove the steering rack from the vehicle.

3. Inspect and Replace Seals

• Tools Required: Seal puller, clean rags, torque wrench.
• Inspect the seals on the steering rack for wear or damage.
• If damaged, use a seal puller to remove old seals and clean the sealing surfaces.
• Install new seals according to the manufacturer’s specifications, ensuring they are seated correctly.

4. Reinstall the Steering Rack

• Position the repaired steering rack back into its mounting location.
• Bolt the steering rack in place and tighten to the manufacturer’s torque specifications.
• Reconnect the power steering hoses, ensuring they are secure and leak-free.

5. Refill Power Steering Fluid

• Fill the power steering fluid reservoir with the appropriate fluid type as specified in the owner’s manual.
• Start the engine and turn the steering wheel from lock to lock to bleed air from the system.
• Check the fluid level again and add more fluid if necessary.