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Home/Cars/Ford/F-150/13th Generation (2015-2020)/how to fix P0420 code on Ford F-150 13th Generation (2015-2020)

how to fix P0420 code on Ford F-150 13th Generation (2015-2020)

Ford F-150 13th Generation (2015-2020)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
544 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Ford F-150 (2015-2020). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool before handling components.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel economy
  • •Rough engine idle
  • •Failed emissions test
  • •Lack of power during acceleration

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 is the only code present.
  2. 2Inspect the catalytic converter for physical damage or signs of overheating.
  3. 3Check the oxygen sensors' wiring and connectors for corrosion or damage.
  4. 4Perform a visual inspection of the exhaust system for leaks or blockages.
  5. 5Measure the voltage output of the upstream and downstream oxygen sensors using a multimeter.
  6. 6Verify the fuel trim readings to rule out other fuel system issues.

Solution

Solution

1. Preparation

  • Gather all necessary tools and parts.
  • Disconnect the battery to ensure safety while working on electrical components.
  • Raise the vehicle and secure it on jack stands.

2. Inspect and Replace Oxygen Sensors

  • Tools Required: O2 sensor socket, ratchet, torque wrench
  • Remove the upstream (pre-catalytic) oxygen sensor:
    1. Use the O2 sensor socket to unscrew the sensor from the exhaust manifold.
    2. Disconnect the electrical connector from the sensor.
  • Install the new upstream oxygen sensor:
    1. Apply anti-seize compound to the threads of the new O2 sensor.
    2. Screw in the new sensor by hand, then tighten to the manufacturer's specified torque (typically around 30 ft-lbs).
    3. Reconnect the electrical connector.
  • Repeat the process for the downstream (post-catalytic) oxygen sensor.

3. Inspect and Replace the Catalytic Converter (if necessary)

  • Tools Required: Socket set, cutting torch (if needed), exhaust clamps
  • Inspect the catalytic converter for damage:
    1. Look for dents, cracks, or signs of excessive heat.
    2. Shake the converter to check for loose materials inside.
  • If replacement is needed:
    1. Cut the exhaust pipes on either side of the catalytic converter using a cutting torch (if necessary).
    2. Remove the old converter and clean the exhaust pipe ends.
    3. Install the new catalytic converter using exhaust clamps, ensuring proper alignment.
    4. Reconnect any other exhaust components removed during the process.

4. Reconnect Battery and Clear Codes

  • Reconnect the battery terminals.
  • Use the OBD-II scanner to clear the P0420 code from the vehicle's computer.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • O2 sensor socket
  • Ratchet
  • Torque wrench
  • Socket set
  • Cutting torch
  • Exhaust clamps

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

7 items

Parts

3 items

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