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how to fix the fuel gauge stuck on empty in my Ford F-150 13th Generation (2015-2020) - Ford F-150
Home/Cars/Ford/F-150/13th Generation (2015-2020)/how to fix the fuel gauge stuck on empty in my Ford F-150 13th Generation (2015-2020)

how to fix the fuel gauge stuck on empty in my Ford F-150 13th Generation (2015-2020)

Ford F-150 13th Generation (2015-2020)

Error Codes
2-4 hours
Time
medium
Difficulty
medium
Severity
Navigation
ProblemSymptomsDiagnosisSolution
ProblemSymptomsDiagnosisSolution
3 min read
525 words

Problem Statement

Learn how to diagnose and fix a fuel gauge stuck on empty in a 2015-2020 Ford F-150. Step-by-step guide with diagnostic procedures and repair instructions.

Affected Component
Fuel System
Estimated Time
2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

  • •Disconnect battery before working on electrical systems.
  • •Allow the engine and fuel system to cool before servicing to prevent fire hazards.

Symptoms

  • •Fuel gauge needle remains at the empty position regardless of fuel level
  • •Check engine light may be illuminated
  • •Inaccurate fuel range displayed on the trip computer
  • •Fuel warning light may be on even when the tank is full
  • •Possible erratic behavior of the fuel gauge during driving

Diagnostic Steps

  1. 1
  2. 2
  3. 3
  4. 4
  5. 5

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

  • ✓Test the affected component to ensure it functions correctly
  • ✓Check for any error codes or warning lights
  • ✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • •OBD-II scanner
  • •Multimeter
  • •Socket set
  • •Flathead screwdriver
  • •Safety gloves

Parts Required

  • •Fuel sending unit (if defective)
  • •Fuel line O-rings (if needed)

Additional Information

Affected Component
Fuel System
Estimated Time
2-4 hours
Difficulty
medium
Severity
medium
Tools Required
5 items
Parts Required
2 items

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Solution
1. Preparation
  • Tools Required: OBD-II scanner, multimeter, socket set, flathead screwdriver, and safety gloves.
  • Disconnect the battery to prevent electrical shorts.
  • Allow the vehicle to cool if it has been running recently.
2. Access the Fuel Sending Unit
  • Sub-steps:
    1. Raise the vehicle securely using jack stands.
    2. Remove the fuel tank shield if equipped using a socket set.
    3. Disconnect the fuel lines and electrical connectors to the fuel pump assembly.
    4. Remove the fuel tank from the vehicle by unbolting and lowering it carefully.
3. Inspect and Replace the Fuel Sending Unit (if necessary)
  • Sub-steps:
    1. Remove the fuel pump assembly from the tank.
    2. Inspect the fuel sending unit for signs of wear or damage.
    3. If defective, replace the sending unit with a new one. Ensure you use a compatible part for the 2015-2020 Ford F-150.
    4. Reassemble the fuel pump assembly and reinstall it in the tank.
4. Reinstall the Fuel Tank
  • Sub-steps:
    1. Carefully lift and position the fuel tank back into place.
    2. Reconnect the fuel lines and electrical connectors securely.
    3. Bolt the fuel tank back to the vehicle frame.
    4. Reattach the fuel tank shield if applicable.
5. Reconnect the Battery and Test
  • Reconnect the battery terminals.
  • Start the vehicle and monitor the fuel gauge operation to ensure it functions correctly.