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Home/Cars/Ford/F-150/13th Generation (2015-2020)/why does my Ford F-150 13th Generation (2015-2020) fuel gauge not work

why does my Ford F-150 13th Generation (2015-2020) fuel gauge not work

Ford F-150 13th Generation (2015-2020)

Severity: mediumDifficulty: medium2-4 hours
3 min read
597 words

Problem Statement

Learn how to diagnose and fix a non-functioning fuel gauge in a 2015-2020 Ford F-150. Step-by-step guide with diagnostic procedures and repair instructions.

Component
Fuel System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect battery before working on electrical systems.
  • ⚠Relieve fuel system pressure before disconnecting fuel lines.

Symptoms

  • •Fuel gauge reading remains empty or fluctuates erratically
  • •"Check Gauge" warning light may illuminate on the dashboard
  • •Inconsistent fuel level readings after refueling
  • •Possible fuel-related warning messages on the dashboard
  • •Engine may stall due to running out of fuel unexpectedly

Diagnostic Steps

  1. 1Scan the vehicle's OBD-II system for any error codes related to the fuel system or gauge malfunction.
  2. 2Inspect the fuel gauge fuse in the fuse box for any signs of failure or damage.
  3. 3Check the wiring and connectors at the fuel sender unit for corrosion or loose connections.
  4. 4Measure the resistance of the fuel sender unit using a multimeter to determine if it is functioning correctly.
  5. 5Inspect the fuel tank and sender unit for physical damage or leaks.
  6. 6Confirm the proper operation of the instrument cluster by performing a cluster self-test if available.

Solution

Solution

1. Preparation

  • Gather required tools and parts.
  • Disconnect the vehicle battery to ensure safety while working on electrical components.

2. Inspect and Replace Fuse

  • Tools Required: Fuse puller or needle-nose pliers
  • Locate the fuse box under the dashboard or hood.
  • Identify the fuel gauge fuse using the diagram on the fuse box cover.
  • Remove the fuse and visually inspect it for any signs of being blown.
  • Replace with a new fuse of the same amperage if necessary.

3. Check and Repair Wiring

  • Tools Required: Multimeter, electrical cleaner, and electrical tape
  • Trace the wiring from the fuel sender unit to the instrument cluster.
  • Use a multimeter to check for continuity and resistance along the wires.
  • Clean any corroded connections with electrical cleaner and secure loose wires with electrical tape.

4. Inspect and Replace Fuel Sender Unit

  • Tools Required: Socket set, fuel line disconnect tool, and safety goggles
  • Safely relieve fuel system pressure by removing the fuel pump relay and starting the engine until it stalls.
  • Disconnect the fuel lines and electrical connector from the fuel sender unit.
  • Remove the fuel sender unit from the fuel tank.
  • Inspect for physical damage; replace the unit if necessary.
  • Reinstall the new fuel sender unit, reconnect fuel lines and electrical connectors.

5. Reassemble and Test

  • Reconnect the battery.
  • Start the vehicle and check if the fuel gauge functions correctly.
  • Monitor for consistent readings and ensure no warning lights are illuminated.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Socket set
  • Fuse puller or needle-nose pliers
  • Electrical cleaner
  • Fuel line disconnect tool

Parts Required

  • Fuel sender unit (if faulty)
  • Replacement fuse (if blown)

Additional Information

Component

Fuel System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

6 items

Parts

2 items

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