how to fix Honda Pilot Third Generation (2016-present) catalytic converter issues

Solution

1. Preparation

• Gather all necessary tools and parts.
• Park the vehicle on a flat surface and engage the parking brake.
• Disconnect the battery to ensure safety while working on electrical components.

2. Remove Exhaust Components

• Tools Required: Socket set, wrench set, exhaust hanger removal tool
  1. Use the exhaust hanger removal tool to detach any hangers securing the exhaust to the vehicle.
  2. Remove the bolts securing the catalytic converter to the exhaust manifold and the downstream exhaust pipe using the socket set.
  3. Carefully lower the catalytic converter from its mounting position.

3. Inspect and Replace Catalytic Converter

• Tools Required: Torque wrench, new catalytic converter
  1. Inspect the old catalytic converter for signs of clogging or physical damage.
  2. If replacement is necessary, orient the new catalytic converter in the same position as the old one.
  3. Install the new catalytic converter by securing it to the exhaust manifold and downstream pipe with bolts.
  4. Use a torque wrench to tighten the bolts to the manufacturer’s specifications (usually between 25-35 ft-lbs, check specific specifications for your model).

4. Reconnect Exhaust System

• 1. Reattach any exhaust hangers that were removed during the process.
• 1. Ensure all components are secured properly and there are no gaps in the exhaust system.

5. Reconnect Battery and Test

• Reconnect the battery.
• Start the vehicle and let it idle for a few minutes to check for exhaust leaks and ensure the engine runs smoothly.