how to address Honda Pilot YF3 (2016-2022) issues with the fuel gauge reading incorrectly?

Solution

1. Preparation

• Gather necessary tools and parts.
• Disconnect the negative battery terminal to prevent electrical shock.
• Ensure the vehicle is parked on a level surface and the fuel tank is near empty to minimize spillage.

2. Remove the Fuel Pump Assembly

• Tools Required: Socket set, torque wrench, fuel line disconnect tool.
• Remove the rear seat to access the fuel pump cover.
• Disconnect the electrical connectors from the fuel pump.
• Use the fuel line disconnect tool to detach fuel lines from the pump assembly.
• Unscrew the retaining bolts and remove the fuel pump assembly from the fuel tank.

3. Inspect and Replace Fuel Level Sensor

• Inspect the fuel level sensor on the fuel pump assembly for wear or damage.
• If defective, remove the old sensor by unscrewing it from the assembly.
• Install the new fuel level sensor, ensuring it is secured properly.
• Reassemble the fuel pump assembly by reversing the removal steps.

4. Reinstall Fuel Pump Assembly

• Reinsert the fuel pump assembly into the fuel tank.
• Reconnect the fuel lines and electrical connectors securely.
• Torque the retaining bolts to the manufacturer's specifications.
• Replace the fuel pump cover and reattach the rear seat.

5. Final Checks

• Reconnect the negative battery terminal.
• Turn the ignition to the "ON" position (without starting the engine) to prime the fuel system and check for leaks.
• Start the engine and monitor the fuel gauge for proper operation.