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Home/Cars/Subaru/Outback/4th Generation (2010-2014)/how to fix P0420 code in Tesla Outback 4th Generation (2010-2014)

how to fix P0420 code in Tesla Outback 4th Generation (2010-2014)

Subaru Outback 4th Generation (2010-2014)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
577 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Subaru Outback (2010-2014). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems to prevent shorts.
  • ⚠Allow the exhaust system to cool before touching to prevent burns.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Rough idle or engine stalling
  • •Failed emissions test
  • •Unusual exhaust odor (sulfur smell)

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 and check for any related codes.
  2. 2Inspect the exhaust system for visible damage, leaks, or loose connections.
  3. 3Check the condition of the oxygen sensors (upstream and downstream) using a multimeter.
  4. 4Measure the voltage output of the upstream oxygen sensor while the engine is running to ensure it fluctuates between 0.1V and 0.9V.
  5. 5Inspect the catalytic converter for any signs of physical damage or contamination.
  6. 6Verify that the engine is running at optimal temperature and there are no coolant leaks affecting the engine performance.

Solution

Solution

1. Preparation

  • Gather tools and parts needed for the repair.
  • Ensure the vehicle is parked on a level surface and the engine is cool.

2. Replace Oxygen Sensors

  1. Remove the Old Sensors:

    • Disconnect the battery to prevent electrical shorts.
    • Use an oxygen sensor socket and ratchet to remove the upstream and downstream oxygen sensors.
  2. Install New Sensors:

    • Apply anti-seize compound to the threads of the new oxygen sensors (if not pre-applied).
    • Install the new sensors by hand to avoid cross-threading, then tighten to the manufacturer’s specifications (typically 30-40 ft-lbs).
    • Reconnect the electrical connectors.

3. Inspect and Replace Catalytic Converter (if necessary)

  1. Remove Exhaust Components:

    • Loosen and remove any bolts or clamps securing the exhaust system to access the catalytic converter.
    • If necessary, cut the exhaust pipe with a reciprocating saw or use a pipe cutter.
  2. Install New Catalytic Converter:

    • Position the new catalytic converter and secure it with bolts or clamps according to manufacturer specifications.
    • Ensure all gaskets are in good condition and replace if necessary to prevent leaks.

4. Clear Error Codes

  • Reconnect the battery and use the OBD-II scanner to clear the P0420 code from the ECU.
  • Start the engine and allow it to reach operating temperature.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Oxygen sensor socket
  • Ratchet and socket set
  • Wrench set
  • Torque wrench
  • Reciprocating saw or pipe cutter

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter
  • Exhaust gaskets

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

6 items

Parts

4 items

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