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Home/Cars/Subaru/Outback/5th Generation (2015-2019)/how to fix P0420 code on Tesla Outback 5th Generation (2015-2019)

how to fix P0420 code on Tesla Outback 5th Generation (2015-2019)

Subaru Outback 5th Generation (2015-2019)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
584 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 code related to catalytic converter efficiency in Subaru Outback 2015-2019. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before starting work on electrical components.
  • ⚠Allow the engine to cool before handling any components.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Rough engine idle
  • •Failed emissions test
  • •Sulfur smell from exhaust

Diagnostic Steps

  1. 1Scan the vehicle's OBD-II system using a diagnostic scanner to confirm the P0420 code and check for any additional codes.
  2. 2Inspect the exhaust system visually for any signs of damage, leaks, or loose connections.
  3. 3Check the oxygen sensors' functionality by using a multimeter to test their voltage output while the engine is running.
  4. 4Measure the temperature difference between the inlet and outlet sides of the catalytic converter using a temperature probe.
  5. 5Inspect the fuel system for proper operation, including checking fuel pressure and ensuring there are no fuel leaks.
  6. 6Verify that the engine is running at optimal conditions (e.g., no misfires, proper air-fuel mixture).

Solution

Solution

1. Preparation

  • Gather tools and parts needed for the repair.
  • Tools Required: OBD-II scanner, multimeter, socket set, torque wrench, temperature probe, safety glasses, gloves.
  • Safety Warnings: Disconnect the battery before starting work on electrical components. Allow the engine to cool before handling any components.

2. Inspect and Replace Oxygen Sensors

  1. Locate the upstream (pre-catalytic) and downstream (post-catalytic) oxygen sensors.
  2. Disconnect the electrical connectors from the oxygen sensors.
  3. Use the appropriate socket to remove the oxygen sensors from the exhaust system.
  4. Install new oxygen sensors by threading them into the exhaust and tightening them to the manufacturer's specifications (usually 30-50 ft-lbs).
  5. Reconnect the electrical connectors to the new oxygen sensors.

3. Inspect and Replace the Catalytic Converter

  1. Remove any heat shields or mounting brackets obstructing access to the catalytic converter.
  2. Use a socket set to unbolt the catalytic converter from the exhaust piping.
  3. Carefully remove the catalytic converter from the vehicle; you may need a pry bar to loosen it if it’s stuck.
  4. Install the new catalytic converter, ensuring proper alignment with the exhaust piping.
  5. Bolt the new catalytic converter in place and torque the bolts to manufacturer's specifications.
  6. Reinstall any heat shields or brackets removed during the process.

4. Clear the Codes

  1. Reconnect the vehicle's battery.
  2. Use the OBD-II scanner to clear the P0420 code from the system.
  3. Start the engine and allow it to reach operating temperature while monitoring for any new codes.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Socket set
  • Torque wrench
  • Temperature probe
  • Safety glasses
  • Gloves

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

7 items

Parts

3 items

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