what to do if my Tesla Outback 5th Generation (2015-2019) has a grinding noise when braking?

Solution

1. Preparation

• Gather tools and safety equipment, including gloves and safety glasses.
• Ensure the vehicle is parked on a level surface and the parking brake is engaged.

2. Lift the Vehicle

• Use a jack to lift the vehicle and secure it with jack stands.
• Remove the wheels using a socket set.

3. Inspect Brake Components

• Brake Pads:
  • Remove the caliper bolts and slide the caliper off the rotor.
  • Inspect the brake pads for thickness; replace if less than 3mm.
• Brake Rotors:
  • Check the rotor surface for deep grooves or scoring.
  • If damaged, replace the rotors.

4. Replace Brake Pads and Rotors (if necessary)

• Removing Old Pads:
  • Unclip the old brake pads from the caliper bracket.
• Installing New Pads:
  • Apply brake grease to the backing of the new pads to prevent noise.
  • Clip the new pads into place.
• Replacing Rotors:
  • Remove the old rotor by unscrewing the retaining screws (if applicable).
  • Install the new rotor and secure it with screws.

5. Reassemble Braking System

• Reinstall the caliper over the new pads and rotor.
• Tighten caliper bolts to the manufacturer’s specified torque (usually between 20-30 ft-lbs).
• Repeat for the other side if necessary.

6. Final Checks

• Reinstall the wheels and lower the vehicle.
• Pump the brake pedal several times to seat the brake pads.