how to fix a leaking oil pan in Tesla Outback 6th Generation (2020-2024)

Solution

1. Preparation

• Tools Required: Socket set, torque wrench, scraper, oil catch pan, cleaning cloths
• Allow the engine to cool completely before starting.
• Disconnect the negative battery terminal to prevent electrical issues.

2. Drain Engine Oil

• Place the oil catch pan under the oil pan.
• Remove the oil drain plug using a socket wrench and allow the oil to drain completely.
• Once drained, replace the drain plug and tighten it to the specified torque (check service manual for exact torque value).

3. Remove Oil Pan

• Remove any components obstructing access to the oil pan (e.g., exhaust components if necessary).
• Unscrew the bolts securing the oil pan using a socket wrench.
• Gently tap the oil pan with a rubber mallet to break the seal if necessary, then carefully remove it from the engine.

4. Inspect and Clean

• Inspect the oil pan and gasket surface for damage or debris.
• Use a scraper to remove old gasket material from both the oil pan and engine block.
• Clean both surfaces thoroughly with a suitable solvent.

5. Install New Gasket and Oil Pan

• Place a new oil pan gasket onto the oil pan or engine block, ensuring proper alignment.
• Position the oil pan back onto the engine and secure it by hand-tightening the bolts first.
• Once positioned, use a torque wrench to tighten the bolts to the manufacturer's specified torque in a crisscross pattern.

6. Refill Engine Oil

• Remove the oil filler cap and pour the recommended type and amount of engine oil into the engine.
• Replace the oil filler cap securely.

7. Final Checks

• Reconnect the negative battery terminal.
• Start the engine and let it run for a few minutes, checking for leaks around the oil pan.
• Turn off the engine and check the oil level, adding more if necessary.