why does my Tesla Model 3 Highland (2024-present) make a clunking noise when I hit bumps

Solution

1. Preparation

• Gather necessary tools and parts.
• Ensure the vehicle is on a level surface and the parking brake is engaged.
• Disconnect the battery to avoid electrical issues.

2. Inspect and Replace Damaged Components

1. Remove Wheel

   • Use a jack to lift the vehicle and secure it with jack stands.
   • Remove the lug nuts using a socket set and take off the wheel.

2. Inspect Suspension Components

   • Check the struts, control arms, sway bar links, and bushings for wear or damage.
   • If any components are damaged, note their location for replacement.

3. Replace Damaged Parts

   • If struts are damaged, remove the strut assembly by unbolting it from the top mount and lower control arm.
   • Install the new strut by reversing the removal process. Torque the bolts to manufacturer specifications (usually around 30-40 lb-ft for strut bolts).
   • For control arms and sway bar links, replace as needed by removing the bolts and installing new components, ensuring proper torque.

3. Reassemble and Lower Vehicle

1. Reattach Wheel
   • Place the wheel back on and hand-tighten the lug nuts.
   • Lower the vehicle from the jack stands and finish tightening lug nuts to the specified torque (typically 100-120 lb-ft).

4. Final Inspection

• Ensure all tools are removed from the work area.
• Reconnect the battery.
• Perform a visual inspection to confirm all components are secure.