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Home/Cars/Tesla/Model S/Plaid/Refresh (2021-present)/how to diagnose a Tesla Model S Original (2012-2020) with P0420 code

how to diagnose a Tesla Model S Original (2012-2020) with P0420 code

Tesla Model S Plaid/Refresh (2021-present)

Error Codes
Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
558 words

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Tesla Model S (2012-2020). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Affected Component
Exhaust System
Estimated Time
2-4 hours

Safety Warnings

  • ⚠Allow the exhaust system to cool before working on it to avoid burns.
  • ⚠Always disconnect the battery before working on electrical components.

Symptoms

  • •Check engine light illuminated
  • •Reduced fuel efficiency
  • •Failed emissions test
  • •Rattling noise from the exhaust
  • •Decreased engine performance
  • •Increased engine temperature

Diagnostic Steps

  1. 1Scan the vehicle using an OBD-II scanner to confirm the P0420 code.
  2. 2Inspect the exhaust system for any visible leaks or damage.
  3. 3Measure the temperature at the inlet and outlet of the catalytic converter to check for proper heat differential.
  4. 4Check the oxygen sensors for proper operation and signs of damage or contamination.
  5. 5Verify the condition of the exhaust gas recirculation (EGR) system, if applicable.
  6. 6Inspect for any software updates or recalls that may affect the vehicle’s emissions systems.

Solution

Solution

1. Preparation

  • Gather tools and parts needed for the repair.
  • Disconnect the negative battery terminal to prevent electrical issues.

2. Inspect and Replace Oxygen Sensors

  1. Locate Oxygen Sensors: Identify the upstream and downstream oxygen sensors near the catalytic converter.
  2. Disconnect Sensors: Use a socket wrench to gently disconnect the electrical connectors from both sensors.
  3. Remove Sensors: Use an oxygen sensor socket to unscrew and remove the sensors from the exhaust system.
  4. Install New Sensors: Apply anti-seize compound to the threads of the new sensors and install them in the correct order.
  5. Reconnect Sensors: Reattach the electrical connectors securely to both sensors.

3. Check and Replace Catalytic Converter (if necessary)

  1. Inspect the Catalytic Converter: Check for physical damage or signs of clogging.
  2. Remove Exhaust Components: If replacement is needed, detach any bolts or clamps holding the exhaust system in place using a socket set.
  3. Remove Catalytic Converter: Carefully take out the old catalytic converter from the exhaust system.
  4. Install New Catalytic Converter: Position the new catalytic converter and secure it using the original bolts or new gaskets if necessary.
  5. Reassemble Exhaust: Reattach any removed exhaust components and ensure they are properly secured.

4. Reconnect Battery and Clear Codes

  1. Reconnect Battery: Reattach the negative battery terminal.
  2. Clear Codes: Use the OBD-II scanner to clear the P0420 code from the vehicle’s computer.
  3. Test Drive: Take the vehicle for a test drive to ensure the check engine light does not return.

Verification

After completing the repair, verify that the issue has been resolved:

  • ✓Test the affected component to ensure it functions correctly
  • ✓Check for any error codes or warning lights
  • ✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • •OBD-II scanner
  • •Socket set
  • •Oxygen sensor socket
  • •Torque wrench
  • •Anti-seize compound

Parts Required

  • •Oxygen sensors (upstream and downstream)
  • •Catalytic converter (if needed)
  • •Exhaust gaskets (if necessary)

Additional Information

Error Code
P0420
Affected Component
Exhaust System
Estimated Time
2-4 hours
Difficulty
medium
Severity
medium
Tools Required
5 items
Parts Required
3 items

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