FAULTBASE
Error CodesASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Tesla/Model S/Plaid/Refresh (2021-present)/how to fix P0420 code on Tesla Model S Original (2012-2020)

how to fix P0420 code on Tesla Model S Original (2012-2020)

Tesla Model S Plaid/Refresh (2021-present)

Error Codes
Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
528 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issue in Tesla Model S. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Affected Component
Exhaust System
Estimated Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical components.
  • ⚠Allow the exhaust system to cool before handling any components to prevent burns.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Rough engine idle or misfires
  • •Unusual exhaust odors
  • •Failed emissions test

Diagnostic Steps

  1. 1Use an OBD-II scanner to confirm the P0420 code and check for any additional codes.
  2. 2Inspect the exhaust system for any visible leaks, damage, or loose connections.
  3. 3Check the oxygen sensors (upstream and downstream) for proper operation using a multimeter.
  4. 4Measure the temperature difference between the inlet and outlet of the catalytic converter to assess its efficiency.
  5. 5Inspect the catalytic converter for any signs of physical damage or contamination.
  6. 6Verify that the engine is running at optimal conditions (correct air-fuel ratio, no vacuum leaks).

Solution

Solution

1. Preparation

  • Ensure the vehicle is parked on a level surface and the ignition is off.
  • Gather necessary tools and safety equipment.

2. Inspect and Replace Oxygen Sensors

  • Sub-steps:
    1. Disconnect the battery to avoid electrical shorts.
    2. Locate the upstream and downstream oxygen sensors; they are typically near the exhaust manifold and after the catalytic converter, respectively.
    3. Remove the sensors using an oxygen sensor socket.
    4. Inspect the wiring and connectors for signs of wear or damage.
    5. Install new oxygen sensors (ensure they are the correct type for your model) and torque to manufacturer's specifications (usually around 30-40 lb-ft).
    6. Reconnect the battery.

3. Inspect and Replace Catalytic Converter

  • Sub-steps:
    1. Raise the vehicle and securely support it with jack stands.
    2. Remove any covers or shields obstructing access to the catalytic converter.
    3. Detach the inlet and outlet pipes from the catalytic converter using a socket set, typically 13mm or 15mm bolts.
    4. Inspect the catalytic converter for blockages or signs of damage (e.g., rattling sounds).
    5. If damaged, install a new catalytic converter, ensuring all gaskets and seals are replaced.
    6. Reattach the exhaust pipes and torque the bolts to specifications (usually around 25-30 lb-ft).
    7. Lower the vehicle back to the ground.

Verification

After completing the repair, verify that the issue has been resolved:

  • ✓Test the affected component to ensure it functions correctly
  • ✓Check for any error codes or warning lights
  • ✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • •OBD-II scanner
  • •Oxygen sensor socket
  • •Socket set
  • •Torque wrench
  • •Jack and jack stands
  • •Multimeter

Parts Required

  • •Upstream oxygen sensor
  • •Downstream oxygen sensor
  • •Catalytic converter
  • •Exhaust gaskets

Additional Information

Error Code
P0420
Affected Component
Exhaust System
Estimated Time
2-4 hours
Difficulty
medium
Severity
high
Tools Required
6 items
Parts Required
4 items

Related Faults

  1. my Tesla Model S brake pads are wearing unevenly what could cause this

    Learn how to diagnose and fix uneven brake pad wear on Tesla Model S. Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

    Brakes5 symptoms
  2. how to fix my Tesla Model S Plaid/Refresh (2021-present) steering wheel shake

    Learn how to diagnose and fix steering wheel shake in Tesla Model S Plaid (2021-present). Step-by-step guide with diagnostic procedures and repair instructions.

    Steering5 symptoms
  3. my Tesla Model S Plaid/Refresh (2021-present) has a check engine light that won't go off

    Learn how to diagnose and resolve the persistent check engine light issue in Tesla Model S Plaid (2021-present). Step-by-step guide included.

    Electrical5 symptoms
  4. my Tesla Model S has a loud popping noise from the speakers what's going on

    Learn how to diagnose and fix loud popping noise from speakers in Tesla Model S. Step-by-step guide with diagnostic procedures and repair instructions.

    Electrical5 symptoms
  5. why does my Tesla Model S Plaid/Refresh (2021-present) make a rattling noise when idling

    Learn how to diagnose and fix rattling noise in Tesla Model S Plaid (2021-present). Step-by-step guide with diagnostic procedures and repair instructions.

    Engine5 symptoms
  6. my Tesla Model S Plaid/Refresh (2021-present) won't start, just clicks, what should I do?

    Learn how to diagnose and fix the no-start issue in Tesla Model S Plaid. Step-by-step guide with diagnostic procedures and repair instructions.

    Electrical5 symptoms

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation