how to fix popping noise in Tesla Model S Original (2012-2020) when turning

Tesla Model S Plaid/Refresh (2021-present)

Error Codes

2-4 hours

Time

medium

Difficulty

medium

Severity

3 min read

519 words

Problem Statement

Learn how to diagnose and fix the popping noise in Tesla Model S (2012-2020) when turning. Step-by-step guide with diagnostic procedures and repair instructions.

Affected Component

Suspension

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Disconnect the battery before working on electrical systems.
•Ensure the vehicle is securely supported on jack stands before working underneath.

Symptoms

•Popping or clunking noise during turns
•Noise occurs when steering at low speeds
•Increased play in the steering wheel
•Uneven tire wear
•Possible vibration in the steering wheel

Diagnostic Steps

1
Inspect the front suspension components visually for any signs of wear or damage.
2
Check the steering rack and tie rod ends for play or looseness.
3
Perform a test drive to replicate the noise while turning in both directions.
4
Inspect the wheel bearings for any signs of failure or excessive play.
5
Examine the control arms and bushings for wear and proper attachment.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Socket set
•Torque wrench
•Pry bar
•Jack stands
•Wheel chocks

Parts Required

•Control arms
•Tie rods
•Wheel bearings

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Diagnostic Steps

1
Inspect the front suspension components visually for any signs of wear or damage.
2
Check the steering rack and tie rod ends for play or looseness.
3
Perform a test drive to replicate the noise while turning in both directions.
4
Inspect the wheel bearings for any signs of failure or excessive play.
5
Examine the control arms and bushings for wear and proper attachment.

Solution

1. Preparation

Gather all necessary tools and parts.
Park the vehicle on a flat surface and engage the parking brake.
Disconnect the 12V battery to ensure safety while working on the vehicle.

2. Inspect and Replace Components

Tools Required: Socket set, torque wrench, pry bar, jack stands, wheel chocks.

a. Lift the Vehicle

Use a jack to lift the front of the vehicle.
Secure it with jack stands for safety.

b. Remove the Front Wheels

Use a socket set to remove the lug nuts and take off the front wheels.

c. Inspect Suspension and Steering Components

Use a pry bar to check for play in the control arms and bushings.
If any components are worn or damaged, make a note to replace them.

3. Replace Worn Components

Tools Required: Torque wrench, replacement parts (control arms, bushings, tie rods, etc.)

a. Control Arm Replacement

Remove the bolts securing the control arm using a socket set.
Replace with the new control arm and torque to manufacturer specifications.

b. Tie Rod Replacement

Remove the tie rod end from the steering knuckle using a pickle fork if necessary.
Install the new tie rod and ensure it is torqued properly.

c. Wheel Bearing Replacement (if necessary)

Remove the hub assembly to access the wheel bearing.
Replace with a new wheel bearing and reassemble.

4. Reassemble and Lower the Vehicle

Reinstall the wheels and torque lug nuts to specifications.
Lower the vehicle and reconnect the 12V battery.