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Home/Cars/Tesla/Model S/Plaid/Refresh (2021-present)/how to fix the P0420 code on my Tesla Model S Original (2012-2020)

how to fix the P0420 code on my Tesla Model S Original (2012-2020)

Tesla Model S Plaid/Refresh (2021-present)

Error Codes
Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
557 words

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Tesla Model S (2012-2020). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Affected Component
Exhaust System
Estimated Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool down before opening the exhaust system to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Poor acceleration or performance
  • •Unusual exhaust smells (rotten egg odor)
  • •Increased emissions during inspection

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 code and check for additional codes.
  2. 2Inspect the exhaust system visually for any obvious leaks or damage to the catalytic converter and surrounding components.
  3. 3Check the oxygen sensors (pre- and post-catalytic converter) with a multimeter to ensure they are functioning correctly.
  4. 4Measure the temperature difference between the inlet and outlet of the catalytic converter using a temperature probe.
  5. 5Inspect for any exhaust leaks upstream of the catalytic converter that could affect sensor readings.
  6. 6Check the fuel trim levels using the OBD-II scanner to ensure the engine is running within the expected parameters.

Solution

Solution

1. Preparation

  • Tools Required: OBD-II scanner, multimeter, temperature probe, socket set, jack and jack stands, safety goggles, gloves.
  • Disconnect the negative battery terminal to prevent electrical shorts.
  • Allow the vehicle to cool down before working on the exhaust system.

2. Inspect and Replace Oxygen Sensors

  • Sub-steps:
    1. Locate the upstream (pre-catalytic) and downstream (post-catalytic) oxygen sensors.
    2. Disconnect the wiring harness from both sensors.
    3. Use a socket wrench to remove the sensors from the exhaust system.
    4. Install the new oxygen sensors (ensure they are compatible with the Tesla Model S).
    5. Torque the sensors to manufacturer specifications (typically around 30-40 ft-lbs).
    6. Reconnect the wiring harness.

3. Inspect and Replace Catalytic Converter (if necessary)

  • Sub-steps:
    1. Remove the exhaust heat shield if present.
    2. Unbolt the catalytic converter from the exhaust pipe and any mounting brackets.
    3. Inspect the catalytic converter for signs of damage or clogging.
    4. If replacement is needed, install the new catalytic converter by reversing the removal steps.
    5. Ensure all bolts are torqued to the manufacturer specifications.

4. System Reset

  • Sub-steps:
    1. Reconnect the negative battery terminal.
    2. Use an OBD-II scanner to clear the P0420 code from the vehicle's computer.
    3. Start the vehicle and let it idle for a few minutes.

Verification

After completing the repair, verify that the issue has been resolved:

  • ✓Test the affected component to ensure it functions correctly
  • ✓Check for any error codes or warning lights
  • ✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • •OBD-II scanner
  • •Multimeter
  • •Temperature probe
  • •Socket set
  • •Jack and jack stands
  • •Safety goggles
  • •Gloves

Parts Required

  • •Oxygen sensors (1 upstream, 1 downstream)
  • •Catalytic converter (if found defective)

Additional Information

Error Code
P0420
Affected Component
Exhaust System
Estimated Time
2-4 hours
Difficulty
medium
Severity
medium
Tools Required
7 items
Parts Required
2 items

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