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how to replace the blower motor resistor in Tesla Model S Original (2012-2020) - Tesla Model S
Home/Cars/Tesla/Model S/Plaid/Refresh (2021-present)/how to replace the blower motor resistor in Tesla Model S Original (2012-2020)

how to replace the blower motor resistor in Tesla Model S Original (2012-2020)

Tesla Model S Plaid/Refresh (2021-present)

Error Codes
1-2 hours
Time
medium
Difficulty
medium
Severity
Navigation
ProblemSymptomsDiagnosisSolution
ProblemSymptomsDiagnosisSolution
3 min read
537 words

Problem Statement

Step-by-step guide on how to replace the blower motor resistor in Tesla Model S (2012-2020). Includes symptoms, diagnostic steps, tools, and safety warnings.

Affected Component
HVAC
Estimated Time
1-2 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

  • •Ensure the vehicle is powered off and unplugged from any charging source before beginning work.
  • •Allow the vehicle to cool down if it has been recently operated.

Symptoms

  • •Inconsistent fan speeds or failure to adjust speed
  • •Blower motor running at full speed regardless of settings
  • •HVAC system not responding to temperature controls
  • •No airflow from vents
  • •Intermittent operation of the blower motor

Diagnostic Steps

  1. 1
  2. 2
  3. 3
  4. 4
  5. 5

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

  • ✓Test the affected component to ensure it functions correctly
  • ✓Check for any error codes or warning lights
  • ✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • •Socket set
  • •Screwdriver set (Torx and Phillips)
  • •Multimeter

Parts Required

  • •New blower motor resistor

Additional Information

Affected Component
HVAC
Estimated Time
1-2 hours
Difficulty
medium
Severity
medium
Tools Required
3 items
Parts Required
1 item

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Solution
1. Preparation
  • Tools Required:
    • Socket set
    • Screwdriver set (Torx and Phillips)
    • Multimeter
  • Safety Warnings:
    • Ensure the vehicle is powered off and unplugged from any charging source.
    • Allow the vehicle to cool down if it has been recently operated.
2. Access the Blower Motor Resistor
  • Open the front trunk (frunk) and remove the plastic cover from the HVAC unit located behind the frunk.
  • Use a socket set to remove the bolts securing the cover and carefully detach it to expose the blower motor assembly.
3. Remove the Old Blower Motor Resistor
  • Locate the blower motor resistor, typically mounted near the blower motor within the HVAC assembly.
  • Disconnect the electrical connector by pressing the release tab and pulling it off.
  • Remove the screws or bolts securing the resistor using the appropriate screwdriver or socket.
  • Carefully pull the resistor out of its mounting location.
4. Install the New Blower Motor Resistor
  • Position the new blower motor resistor in place and secure it with screws or bolts, ensuring it is firmly attached.
  • Reconnect the electrical connector, making sure it clicks into place securely.
5. Reassemble and Test
  • Replace the plastic cover over the HVAC unit and secure it with bolts.
  • Reconnect the frunk cover and ensure all components are properly fastened.
  • Power on the vehicle and test the HVAC system to confirm that the blower motor operates correctly across all speeds.