why does my Tesla Model S Original (2012-2020) make a clicking noise when driving

Tesla Model S Plaid/Refresh (2021-present)

Error Codes

2-4 hours

Time

medium

Difficulty

medium

Severity

3 min read

538 words

Problem Statement

Learn how to diagnose and fix clicking noise in Tesla Model S (2012-2020). Step-by-step guide with diagnostic procedures and repair instructions.

Affected Component

Suspension

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Ensure the vehicle is on a flat surface and the parking brake is engaged before working.
•Always use jack stands when working under the vehicle.

Symptoms

•Clicking noise occurs during acceleration or deceleration
•Noise is more pronounced when turning or maneuvering
•Potential vibrations felt through the steering wheel or chassis
•Changes in noise volume or frequency based on speed
•No dashboard warning lights illuminated

Diagnostic Steps

1
Inspect for loose or damaged wheel lug nuts and ensure proper torque.
2
Check the tire condition for uneven wear or foreign objects embedded in the tread.
3
Examine the front and rear suspension components for wear, including bushings and joints.
4
Test drive the vehicle to isolate when the noise occurs (e.g., turning, accelerating).
5
Inspect the driveshaft and axles for damage or play, especially in the CV joints.
6
Use a stethoscope or mechanic’s listening device to pinpoint the noise source.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Jack
•Jack stands
•Socket set
•Torque wrench
•Mechanic's stethoscope

Parts Required

•Replacement tires (if damaged)
•Suspension components (if worn, such as bushings or joints)
•CV joint or driveshaft (if found damaged)

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Diagnostic Steps

1
Inspect for loose or damaged wheel lug nuts and ensure proper torque.
2
Check the tire condition for uneven wear or foreign objects embedded in the tread.
3
Examine the front and rear suspension components for wear, including bushings and joints.
4
Test drive the vehicle to isolate when the noise occurs (e.g., turning, accelerating).
5
Inspect the driveshaft and axles for damage or play, especially in the CV joints.
6
Use a stethoscope or mechanic’s listening device to pinpoint the noise source.

Solution

1. Preparation

Gather tools and materials needed for inspection and repairs.
Tools Required: Jack, jack stands, socket set, torque wrench, mechanic's stethoscope.
Safety Warnings: Ensure the vehicle is on a flat surface, and engage the parking brake before lifting.

2. Inspect and Tighten Wheel Lug Nuts

Remove the wheel covers if applicable.
Loosen the lug nuts slightly, then retighten them in a star pattern to the manufacturer's torque specification (typically 100 ft-lbs for the Model S).
Recheck that all lug nuts are secure before replacing the wheel cover.

3. Tire and Suspension Inspection

Check each tire for irregular wear or damage; replace any damaged tires.
Inspect suspension components for wear or looseness:
- Examine control arm bushings, ball joints, and tie rod ends for any signs of wear.
- If any components show signs of damage, replace them accordingly.

4. Driveshaft and Axle Examination

Raise the vehicle and securely support it on jack stands.
Inspect the driveshaft and CV joints for any visible damage or excessive play.
If wear is detected, replace the affected CV joint or driveshaft.

5. Test Drive and Final Check

Lower the vehicle and perform a test drive to determine if the clicking noise persists.
If the noise is gone, confirm that all repairs were successful and check again after a few days of driving.