FAULTBASE
NEWSASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Toyota/Corolla/E140 (2006-2013)/how do I know if the catalytic converter is bad in my Toyota Corolla E140 (2006-2013)

how do I know if the catalytic converter is bad in my Toyota Corolla E140 (2006-2013)

Toyota Corolla E140 (2006-2013)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
489 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter issues in Toyota Corolla E140 (2006-2013). Step-by-step guide with symptoms and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect battery before working on electrical systems
  • ⚠Allow engine to cool before opening exhaust components

Symptoms

  • •Check engine light illuminated
  • •Decreased engine performance or power
  • •Rough idling or stalling
  • •Unusual exhaust smells (e.g., sulfur or rotten egg odor)
  • •Poor fuel economy
  • •Increased emissions or failed emissions test

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to identify any related codes (e.g., P0420)
  2. 2Inspect the catalytic converter visually for damage, dents, or signs of overheating
  3. 3Check exhaust flow by measuring back pressure using a pressure gauge
  4. 4Examine the oxygen sensors (upstream and downstream) for proper function
  5. 5Perform a temperature test to compare inlet and outlet temperatures of the catalytic converter

Solution

Solution

1. Preparation

  • Gather all necessary tools and parts.
  • Ensure the vehicle is parked on a flat surface and the engine is cool.
  • Disconnect the battery to prevent any electrical shorts.

2. Remove Catalytic Converter

  1. Lift the Vehicle:

    • Use a jack to raise the vehicle securely and support it with jack stands.
  2. Remove Exhaust Components:

    • Use a socket set to unbolt the exhaust pipe from the catalytic converter.
    • If needed, use penetrating oil to loosen rusted bolts.
  3. Disconnect Oxygen Sensors:

    • Unplug the upstream and downstream oxygen sensors connected to the catalytic converter.
  4. Detach the Catalytic Converter:

    • Unbolt the catalytic converter from the exhaust manifold and exhaust pipe.
    • Carefully remove it from the vehicle.

3. Inspect and Replace

  1. Inspect the Catalytic Converter:

    • Check for internal damage, such as a broken substrate or blockage.
  2. Install New Catalytic Converter:

    • Position the new catalytic converter in place.
    • Torque the bolts to the manufacturer's specifications (usually around 30-40 ft-lbs) to secure it.
  3. Reconnect Oxygen Sensors:

    • Plug in the upstream and downstream oxygen sensors.

4. Reassemble Exhaust System

  1. Reattach Exhaust Components:

    • Reconnect the exhaust pipe to the catalytic converter and tighten all bolts securely.
  2. Lower the Vehicle:

    • Remove jack stands and lower the vehicle back to the ground.
  3. Reconnect Battery:

    • Reconnect the negative battery terminal.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Socket set
  • Torque wrench
  • Pressure gauge
  • Penetrating oil

Parts Required

  • New catalytic converter
  • New oxygen sensors (if needed)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

2 items

Related Faults

Discover similar issues

  1. why is my Toyota Corolla E140 (2006-2013) leaking oil under the car

    Learn how to diagnose and fix oil leaks in Toyota Corolla E140 (2006-2013). Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Engine
    Symptoms
    • •Oil spots or puddles under the vehicle
    • •Burning oil smell while driving
    • +{count} more
  2. why does my Toyota Corolla E140 (2006-2013) make a hissing sound when accelerating?

    Learn how to diagnose and fix the hissing sound during acceleration in a 2006-2013 Toyota Corolla E140. Step-by-step guide with diagnostic procedures ...

    Component:Engine
    Symptoms
    • •Hissing sound during acceleration
    • •Decreased engine performance
    • +{count} more
  3. how to reset the maintenance light on my Toyota Corolla E140 (2006-2013)

    Learn how to reset the maintenance light on your Toyota Corolla E140 (2006-2013) with this easy step-by-step guide. No tools required.

    Component:Electrical
    Symptoms
    • •Maintenance light is illuminated on the dashboard
    • •Vehicle owner may be prompted for service
    • +{count} more
  4. how to check for a parasitic draw in my Toyota Corolla E140 (2006-2013)

    Learn how to check for parasitic draw in your 2006-2013 Toyota Corolla E140. Step-by-step guide to diagnose and fix battery drain issues.

    Component:Electrical
    Symptoms
    • •Battery drains overnight or after a few days of inactivity
    • •Dim or flickering dashboard lights when starting
    • +{count} more
  5. why does my Toyota Corolla E140 (2006-2013) airbag light stay on

    Learn how to diagnose and fix the airbag light issue on a 2006-2013 Toyota Corolla E140. Step-by-step guide with diagnostic procedures and repair inst...

    Component:Electrical
    Symptoms
    • •Airbag warning light continuously illuminated on the dashboard
    • •Possible lack of airbag deployment during a collision
    • +{count} more
  6. why does my Toyota Corolla E140 (2006-2013) make a popping noise when turning?

    Learn how to diagnose and fix popping noise when turning in Toyota Corolla E140. Step-by-step guide with diagnostic procedures and repair instructions...

    Component:Suspension
    Symptoms
    • •Popping or clicking noise when turning the steering wheel
    • •Noise occurs only during sharp turns or maneuvering
    • +{count} more

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation