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Home/Cars/Toyota/Corolla/E140 (2006-2013)/how to check for P0420 code in my Toyota Corolla E140 (2006-2013)?

how to check for P0420 code in my Toyota Corolla E140 (2006-2013)?

Toyota Corolla E140 (2006-2013)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
559 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Toyota Corolla E140. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect battery before working on electrical systems.
  • ⚠Allow engine to cool before working on exhaust components.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Rough engine performance
  • •Failed emissions test
  • •Unusual exhaust odor (sulfur or rotten egg smell)

Diagnostic Steps

  1. 1Scan the vehicle's computer using an OBD-II scanner to confirm the P0420 code and check for any other related codes.
  2. 2Inspect the exhaust system visually for any visible leaks or damage.
  3. 3Check the oxygen sensors (pre-catalytic and post-catalytic) using a multimeter to ensure they are functioning properly.
  4. 4Measure the voltage output of the pre-catalytic converter O2 sensor while the engine is running to assess its performance.
  5. 5Perform a vacuum leak test to confirm that there are no leaks in the intake system.
  6. 6Inspect the catalytic converter for physical damage or signs of clogging.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Ensure the vehicle is parked on a flat surface and the engine is cool.
  • Disconnect the battery to prevent electrical shocks.

2. Inspect and Test Oxygen Sensors

  • Tools Required: Multimeter
  • Remove the O2 sensor connector from the harness.
  • Set the multimeter to the voltage setting and connect the leads to the appropriate pins of the O2 sensor.
  • Start the engine and observe the voltage output; it should fluctuate between 0.1 to 0.9 volts. If it remains static, replace the faulty sensor.

3. Inspect Catalytic Converter

  • Tools Required: Wrench set, pry bar (if necessary)
  • Inspect the catalytic converter for any physical damage like dents or rust.
  • If the converter is clogged, you may need to perform a backpressure test using a pressure gauge to determine if it is functioning properly. Replace if backpressure exceeds specifications (generally more than 2.5 psi at 2500 RPM).

4. Replace Faulty Components

  • If any O2 sensors or the catalytic converter are found faulty, replace them with OEM or high-quality aftermarket parts.
    • For Oxygen Sensor Replacement:
      • Remove the sensor using an O2 sensor socket or wrench.
      • Install the new sensor and tighten it to the manufacturer's specifications (usually around 30 lb-ft).
    • For Catalytic Converter Replacement:
      • Remove the exhaust clamps and bolts securing the old catalytic converter.
      • Install the new catalytic converter and secure it using new gaskets and bolts, torquing to specification.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Wrench set
  • O2 sensor socket
  • Torque wrench

Parts Required

  • Oxygen sensor(s)
  • Catalytic converter (if needed)
  • Exhaust gaskets

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

3 items

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