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Home/Cars/Toyota/Corolla/E140 (2006-2013)/how to fix P0420 code in my Toyota Corolla E140 (2006-2013)

how to fix P0420 code in my Toyota Corolla E140 (2006-2013)

Toyota Corolla E140 (2006-2013)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
545 words

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Toyota Corolla E140. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool before inspection or repair.

Symptoms

  • •Check engine light illuminated
  • •Poor acceleration or loss of power
  • •Reduced fuel economy
  • •Failed emissions test
  • •Unusual exhaust odor (rotten egg smell)

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm the P0420 code.
  2. 2Inspect the exhaust system for leaks or damage, especially before and after the catalytic converter.
  3. 3Check the oxygen sensors' operation by monitoring their voltage output with a multimeter.
  4. 4Inspect the catalytic converter for physical damage or blockages.
  5. 5Verify fuel trim readings to ensure the engine is running within normal parameters.
  6. 6Inspect the engine for unmetered air leaks which could affect the air-fuel ratio.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Park the vehicle on a flat surface and ensure the engine is cool.
  • Disconnect the negative battery terminal.

2. Inspect and Repair Exhaust Leaks

  • Tools Required: Socket set, jack stands.
  • Inspect the exhaust system for leaks:
    • Use a smoke machine or visual inspection to identify leaks.
    • Tighten or replace damaged exhaust components such as gaskets or pipes.

3. Replace Oxygen Sensors (if faulty)

  • Tools Required: O2 sensor socket, ratchet.
  • If the oxygen sensors are out of specification:
    • Locate the upstream and downstream O2 sensors.
    • Disconnect the wiring harness from each sensor.
    • Remove the sensors using the O2 sensor socket.
    • Install new sensors and reconnect the wiring harness.

4. Replace Catalytic Converter (if necessary)

  • Tools Required: Socket set, cutting torch (if necessary), jack stands.
  • If the catalytic converter is damaged or clogged:
    • Remove the exhaust pipe bolts securing the catalytic converter.
    • If applicable, cut the converter out using a cutting torch.
    • Install the new catalytic converter by reversing the removal steps.
    • Ensure all bolts are torqued to the manufacturer's specifications.

5. Clear Codes and Test Drive

  • Reconnect the negative battery terminal.
  • Use the OBD-II scanner to clear the P0420 code.
  • Start the engine and test drive the vehicle for at least 20-30 minutes to ensure the issue is resolved.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Socket set
  • O2 sensor socket
  • Multimeter
  • Cutting torch (if necessary)
  • Jack stands

Parts Required

  • Oxygen sensors (upstream and downstream)
  • Catalytic converter (if necessary)
  • Exhaust gaskets

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

6 items

Parts

3 items

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